Clymer Harley-Davidson FLS/FXS/FXC Softail 2006-2010 Motorcycle Manual

Description

This Clymer Harley Davidson Softail Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Harley-Davidson FLS, FXS, FXC Softail (Soft Tail) 2006-2010 motorcycles.

FLST, FLSTI Heritage Softail (2006)
FLSTC, FLSTCI Heritage Softail Classic (2006-2010)
FLSTC/ FLSTCI  Shrine (2006-2010)
FLSTF, FLSTFI Fat Boy (2006-2010)
FLSTF Shrine (2007-2010)
FLSTFI Shrine (2006)
FLSTFSE2 Screamin’ Eagle Fat Boy (2006)
FLSTN, FLSTNI Softail Deluxe (2006-2010)
FLSTSB Softail Cross Bones (2008-2010)
FLSTSC, FLSTSCI Softail Springer Classic (2006-2007)
FLSTSE Softail CVO Convertible (2010)
FXCW Softail Rocker (2008-2009)
FXCWC Softail Rocker Custom (2008-2010)
FXST, FXSTI Softail Standard (2006-2009)
FXSTB, FXSTBI Night Train (2006-2009)
FXSTC Softail Custom (2007-2010)
FXSTD, FXSTDI Softail Deuce (2006-2007)
FXSTS, FXSTSI Springer Softail (2006)
FXSTSSE Screamin’ Eagle Softail Springer (2007)
FXSTSSE2 Screamin’ Eagle Softail Springer (2008)
FXSTSSE3 Screamin’ Eagle Softail Springer (2009)

Table of Contents

Quick Reference Data
Chapter One, General Information

Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Service methods, Storage, Specifications

Chapter Two, Troubleshooting

Engine starting, Engine performance, Engine noises, Engine lubrication, Clutch, Transmission, Excessive vibration, Fuel system (carbureted models), Fuel system (fuel injection system), Front suspension and steering, Brake system, Electrical testing, Starting system, Charging system, Ignition system, Lighting system, Electronic diagnostic system, Specifications
Chapter Three, Lubrication, Maintenance and Tune-Up

Pre-ride inspection, Tires and wheels, Oil tank inspection, Engine oil and filter, Transmission oil, Primary chaincase oil, Front fork oil change, Control cable lubrication, Steering head lubrication, Jiffy stand lubrication, Primary chain adjustment, Drive belt deflection, Motorcycle alignment, Brake system service, Clutch service, Throttle cable adjustment, Starting enrichment valve (choke) cable adjustment, Fuel line inspection, Steering play, Rocker arm bearing inspection and adjustment, Swing arm pivot shaft inspection, Shock absorber inspection, Fasteners, Electrical equipment and switch inspection, Tune-up, Air filter element, Compression test, Spark plugs, Ignition timing, Idle speed adjustment, Specification

Chapter Four, Engine Top End and Exhaust System

Engine rebuild precautions, Servicing engine in frame, Rocker arms, pushrods and valve lifters, Cylinder head, Valves and valve components, Cylinder, Pistons and piston rings, Exhaust system, Exhaust system inspection, Active exhaust cable (2007-2009 HDI models), Active exhaust module (2007-2009 HDI models), Specifications
Chapter Five, Engine Lower End

Engine, Valve lifters, Oil pump, Oil tank and oil lines, Camshaft support plate, Crankcase and crankshaft, Counter balancer assembly, Engine break-in, Specifications
Chapter Six, Clutch and Primary Drive

Primary chaincase cover, Primary chaincase housing, Clutch assembly, Clutch pushrod and release plate inspection (Screamin’ Eagle  models), Primary drive assembly, Primary chain alignment, Cluch shell, hub and sprocket, Primary chain and tensioner inspection, Compensating sprocket inspection, Starter jackshaft, Clutch cable replacement, Clutch lever assembly, Clutch release cover, Hydraulic clutch service (Screamin’ Eagle models), Specifications

 

Chapter Seven, Transmission and Shift Mechanism (2006 models)

Shifter assembly, External shift mechanism, Transmission top cover, Shift cam, Shift arm assembly, Shift forks, Transmission side-door assembly, Transmission shafts, Main drive gear, Transmission drive sprocket, Transmission case, Specifications

Chapter Eight, Transmission and Shift Mechanism (2007-2009 models)

Shift assembly, External shift mechanism, Transmission top cover, Shift arm assembly, Shift forks and shift cam, Transmission side door assembly, Transmission shafts, Side door bearings, Main drive gear, Transmission drive sprocket, Transmission case, Specifications

Chapter Nine, Air-Fuel and Emission Control Systems (Carbureted Models)

Carburetor, Intake manifold, Manifold absolute pressure (MAP) sensor, Throttle and idle control cables, Starter enrichment cable replacement, Fuel hose and clamps, Fuel tank, Fuel valve, Fuel gauge and fuel level sender, Specifications

Chapter Ten, Air-Fuel and Emissions Control Systems (EFI Models)

Air filter and backplate, Depressurizing the fuel system, Fuel tank, Fuel pump-level sender assembly, Fuel supply check valve, Fuel gauge, Top plate, Fuel filter, Fuel pressure regulator, Fuel pump, Fuel level sender, Fuel pressure test, Electronic fuel injection (EFI), Throttle and idle control cables, Induction module, Fuel injectors, Intake air temperature (IAT) sensor, Throttle position (TP) sensor, Idle air control (IAC), Manifold absolute pressure (MAP) sensor, Engine temperature (ET) sensor, Bank angle (BAS) sensor, Oxygen (O2) sensor, Evaporative emission control system, Specifications

Chapter Eleven, Electrical System

Electrical component replacement, Fuses, Maxi-fuse, Circuit breaker, Battery, Charging system, Front electrical caddy, Alternator, Voltage regulator, Ignition system, Ignition coil, Ignition coil module, Electronic control module, Manifold absolute pressure (MAP) sensor, Crank position (CKP) sensor, Starting system, Starter, Lighting system, Headlight, Auxiliary light, Turn signals, Rear signal module, License plate module, Tail-brake light assembly, Front fender tip light, Instrument console, Speedometer, Indicator lamp assembly, Ignition switch, Tachomter, Autoamtic compression release solenoid, Switches, Horn, Electrical panel, Turn signal and security modules, Vehicle speed sensor (VSS), Relays, Electrical connector service, Specifications

Chapter Twelve, Wheels, Hubs and Tires

Motorcycle stands, Brake rotor protection, Front wheel, Rear wheel, Front and rear hubs, Belt guard and debris deflector, Drive sprocket, Drive sprocket, Drive belt, Wheel runout, Rim and laced wheel service, Disc and cast wheels, Wheel balance, Tires, Tire changing, Tire repairs, Tire runout, Specifications

Chapter Thirteen, Front Suspension and Steering (Telescopic Fork Models)

Handlebar, Front fork, Steering head and stem, Steering head bearing race replacement, Steering play adjustment, Specifications

Chapter Fourteen, Front Suspension and Steering (Springer Fork Models)

Service precautions, Handlebar and risers, Front shock absorbers, Fork rockers, Spring fork, Ridid fork, Steering stem, Steering play adjustment, Specifications
Chapter Fifteen, Rear Suspension

Shock absorbers, Swing arm, Specifications

Chapter Sixteen, Brakes

Brake service, Brake system bleeding, Front brake pad replacement, Front brake caliper (springer fork except FXSTSSE3), Brake reaction link, Front brake caliper (FXSTSSE3 and all telescopic fork models), Front master cylinder, Rear brake pad replacement, Rear brake caliper, Rear master cylinder, Brake hose and line replacement, Brake disc, Rear brake pedal, Specifications

Chapter Seventeen, Body and Frame

Seat, Seat base, Passenger seat support, Seat post, Splash guard, Front fender, Sissy bar, Luggage rack, Rear fender, Footbards and footrests, Jiffy stand, Windshield, Saddlebags, Specifications

Index

Wiring Diagrams