1980 – 1983 Yamaha XJ650 Maxim Motorcycle Service Manual

Description

This Official 1980-1983 Yamaha XJ650 Maxim Factory Motorcycle Service Manual provides service, repair and technical information for:

1980 Yamaha XJ650G Maxim motorcycles
1981 Yamaha XJ650H Maxim motorcycles
1982 Yamaha XJ650J Maxim motorcycles
1983 Yamaha XJ650K Maxim motorcycles

This is the same book used by the service department at your local Yamaha dealer. It has everything in it you need to know in order to repair and service your motorcycle.

Service Manual Table of Contents

General Information
Periodic Inspections And Adjustments
Engine Overhauling
Carburetion
Chassis
Electrical
Appendices

Service Manual Index of Topics

Chapter 1 General Information
Motorcycle Identification
Frame Serial Number
Engine Serial Number
Special Tools
For Tune-up
For Engine Service
For Shaft Drive Service
For Electrical Components

Chapter 2 Periodic Inspections And Adjustments
Introduction
Maintenance Intervals Charts
Engine
Valve Clearance Adjustment
Cam Chain Adjustment
Ignition Timing
Air Cleaner
Carburetor
Engine Oil
Final Gear Oil
Compression Pressure Measurement
Clutch Adjustment
Chassis
Fuel Petcock
Front And Rear Brake
Tubeless Tires And Aluminum Wheels
Front Fork Oil Change
Rear Shock Absorber
Steering Head Adjustment
Cable Inspection And Lubrication
Throttle Cable And Grip Lubrication
Rear Arm Pivot Bearings
Brake And Change Pedals/brake And Clutch Levers
Center And Side Stand Pivots
Electrical
Battery
Spark Plug
Headlight
Fuse

Chapter 3 Engine Overhauling
Engine Removal
Preparation For Removal
Seat And Fuel Tank
Mufflers
Battery Case
Air Cleaner Case
Wiring And Cables
Drive Shaft Joint
Engine Removal
Engine Overhaul
Cylinder Head And Cylinder
Cylinder Head Disassembly
Piston
Pick-up Coil Assembly
Shifter
Starter Motor And Generator
Clutch
Oil Pump Removal And Disassembly
Middle Gear
Crankcase Disassembly
Upper Crankcase
Lower Crankcase
Inspection And Repair
Cylinder Head Cover
Cylinder Head
Valve, Valve Guide And Valve Seat
Valve Spring And Lifters
Camshafts, Cam Chain And Cam Sprockets
Cylinder
Piston And Piston Rings
Piston Pin
Crankshaft
Oil Pump
Clutch I
Transmission !
Starter Drives!
Crankcase And Strainer Cover!
Bearing And Oil Seals!
Middle Gear!
Engine Assembly And Adjustment
Important Informations
Engine Assembly
Upper Crankcase
Lower Crankcase
Crankcase Assembly
Oil Pump And Strainer Cover
Clutch Assembly
Middle Gear (installation Only)
Shifter Assembly
Ac Generator
Starter Motor
Pick-up Coil Assembly
Pistons And Cylinders
Cylinder Head And Camshafts
Cam Chain, Cam Sprockets And Chain Tensioner
Middle Gear Servicing
Remounting Engine

Chapter 4 Carburetion
Carburetor
Section View
Specifications
Disassembly
Inspection
Adjustments
Air Cleaner And Crankcase Ventilation System

Chapter 5 Chassis
Frontwheel
Removal
Front Axle Inspection
Front Wheel Inspection
Replacing Wheel Bearings
Installing Front Wheel
Rear Wheel
Removal
Checking Brake Shoe Wear
Brake Drum
Brake Shoe Plate
Rear Axle Inspection
Replacing Wheel Bearing
Rear Wheel Inspection
Installing Rear Wheel
Front Brake
Caliper Pad Replacement
Caliper Disassembly
Master Cylinder Disassembly
Brake Inspection And Repair
Brake Reassembly
Front Forks
Removal And Disassembly
Inspection
Assembly
Steering Head
Adjustment
Removal
Inspection
Reassembly
Swing Arm
Inspection
Adjustment
Removal
Inspection And Lubrication
Installation
Rear Shock Absorber
Removal
Inspection
Cables And Fittings
Cable Maintenance
Throttle Maintenance
Shaft Drive
Troubleshooting
Final Gear Removal
Gear Lash Check And Adjustment
Final Gear Disassembly
Final Gear Reassembly
Drive Shaft/joint
Removal
Inspection
Reinstallation

Chapter 6 Electrical
Xj650G Wiring Diagram
Electric Starting System
Circuit Diagram
Starter Motor
Starter Relay Switch
Charging System
Circuit Diagram
Ac Generator
Voltage Regulator
Ignition System
Circuit Diagram
Description
Operation
Troubleshooting/inspection
Lighting System
Circuit Diagram
Lighting Tests And Checks
Signal System
Circuit Diagram
Signal System Tests And Checks
Self-cancelling Flasher System
Switches
Battery

Chapter 7 Appendices
Specifications
General Specifications
Maintenance Specifications
Torque Specifications
General Torque Specifications
Conversion Tables
Consumer Information
Stopping Distance
Acceleration And Passing Ability
Lubrication Diagram
Cable Routing
Parts Illustrations
Clutch
Transmission
Middle Gear/damper
Final Gear/drive Shaft
Frontwheel
Rear Wheel
Front Brake (master Cylinder)
Front Brake (caliper)
Electrical Components
Wiring Diagram