1959-1966 Honda C92 CS92 CB92 C95 CA95 125-150CC Motorcycle Service Manual

Description

This, 164 page, 1959-1966 Honda C92 CS92 CB92 C95 CA95 125 150CC  Service Manual is a reproduction of the original, out of print manual. If you are looking for a collectible original book this is not it. However if you need the information to service your motorcycle this manual provides detailed service information, step-by-step repair instruction and maintenance information for Honda 125 and Honda 150 C92, CS92, CB92, C95, CA95 motorcycles.

The contents of this book are divided into 9 chapters, including engine, chassis, electrical equipment and maintenance. A service memo column is attached to the end of the respective paragraphs so that you may make notes of necessary items in service bulletins. Special tools referred to in this manual are shown on the Spare Parts List for the convenience of ordering them. They are shown in the list attached to the end of this book.

Table of Contents

ENGINE AND FRAME SERIAL NUMBER

I ENGINE
I- 1 Engine replacement
I- 2 Cylinder head and cam chain
I- 3 Cylinder, piston and piston ring
I- 4 Crank shaft and connecting rod
I- 5 Clutch
I- 6 Transmission and kick starter
I- 7 Lubrication and breather
I- 8 Carburettor

II CHASSIS
II- 1 Handle and controls
II- 2 Front fork
II- 3 Front shock absorbers
II- 4 Rear suspension and shock absorbers
II- 5 Rear wheel and rear brake
II- 6 Front wheel and front brake
II- 7 Drive chain and drive flange
II- 8 Fuel tank and fuel tap
II- 9 Air intake
II-10 Exhaust
II-1 1 Footrest, main stand and brake pedal
II-12 Frame
II-1 3 Seat
II-14 Speedometer, handle lock and tool kit

III ELECTRICAL EQUIPMENT
III- 1 Battery
Ill-2 Charging system
Ill-3 Ignition system
Ill-4 Electric starter
Ill-5 Miscellaneous equipment
Ill-6 Switches
Ill-7 Service tester

WIRING DIAGRAMS

IV ADJUSTMENTS AND SERVICE
IV- 1 Ignition timing adjustment
IV- 2 Valve tappet clearance adjustment
IV- 3 Carburettor adjustment
IV- 4 Clutch adjustment
IV- 5 Drive chain adjustment
IV- 6 Cam chain adjustment
IV- 7 Brake adjustment
IV- 8 Cleaning air cleaner
IV- 9 Cleaning oil filter
IV-10 Cleaning fuel strainer
IV-1 1 Throttle cable and grip adjustment
IV-12 Adjustment of change pedal
IV-13 Battery service
IV-14 Spark plug service
IV-15 Adjustment of head lamp and stop light timing
IV-16 Lubrication

V PERIODICAL MAINTENANCE

VI RACING KIT FOR CB92
VI- 1 Engine parts
VI- 2 Frame parts

VII SERVICE TOOLS

VIII TECHNICAL DATA
VIII- 1 General data
VIII- 2 Dimensions and limits
VIII- 3 Torque specifications

IX TROUBLE SHOOTING