1969-1977 Kawasaki H Series H1 KH500 H2 Motorcycle Shop Manual

Description

This 163 page 1969-1977 Kawasaki H Series H1 KH500 H2 Motorcycle Shop Manual is a reproduction of the original, out of print, manual. This printed manual, while not a collectible original, provides detailed service information, step-by-step repair instruction and maintenance specifications for 1969-1975 Kawasaki H1, 1976-1977 Kawasaki KH500 and 1972-1975 Kawasaki H2 two stroke motorcycles. Includes color wiring diagrams making it easier to read and trace wires.

Table of Contents
Specifications
Performance Curves

Engine: General Maintenance
Engine Construction
Minor Disassembly
Engine Removal
Engine Mounting
Engine Adjustments
Idling, Cable
Starter Lever
Oil Pump
Clutch
Shift pedal Linkage

Engine: Detailed Maintenance
Air Cleaner
Cylinder, Cylinder Head
Piston, Piston Pin
Piston Rings
Engine, Left Side
Right Cover
Clutch, Clutch Release
Primary Gear
External Gear Shift Mechanism
Crankcase
Crankshaft
Transmission
Kick Starter
Lubrication System
Carburetors

Frame
Swing Arm
Wheels
Hubs, Brakes, Sprockets
Disc Brake
Handlebars
Front Fork, Steering Stem
Rear Shock Absorbers
Hydraulic Steering Damper
Drive Chain
Fuel, Oil Tanks
Stands, Footrests
Seal
Mufflers, Exhaust Pipes

H1 Electrical System
AC Generator, Rectifier
Voltage Regulator
Ignition System

H2 Electrical System
Rectifier and Voltage Regulator
Ignition System
Test Procedures

Troubleshooting
Periodic Maintenance Guide

Torque Table

Wiring Diagrams

Supplement
Engine: Detailed Maintenance
Ignition Timing Adjustment
Lubrication System
Frame
Front Fork
Electrical System
Ignition Circuit
Regulator/Rectifier
Dinamo Test
Distributer Test
CDI unit Test
Regulator Test

Color Wiring Diagrams

Index of Topics
AC generator
Adjustment
Air screw
Brake
Front
Rear
Brake lamp switch
Front
Rear
Carburetor
Chain
Clutch
Float
Fuel level
Idle
Ignition timing
HI CDI
Contact breaker ignition
Magneto CDI
Jet needle
Oil pump
Pilot screw
Point gap
Shock absorber
Signal generator
Starter lever
Steering
Throttle
Cable
Grip
Stop screw
Air cleaner
Air pressure, tire
Alignment, wheel
Arm, swing
Axle
Runout
Torque
Baffle tube
Balance, wheel
Bead protector
Bearings
Clutch
Connecting rod small end
Main
Steering stem
Big end, connecting rod
Boring
Brake lamp switch
Brake lining thickness
Brakes
Disc
Expansion
Bushing clearance, swing arm
Carburetors
CDI
HI
Magneto CDI
Chain, drive
Check valves
Cleaner, air
Clearance
Clutch housing/plate
Connecting rod, big end
Cylinder/piston
Main bearings
Selector fork
Swing arm bushing/sleeve
Transmission gears
Clutch
Compression, cylinder
Connecting rods
Conversion tables
Crankcase
Crankshaft
Cutaway, throttle valve
Cylinder
Cylinder head
Cylinder port
Measurements
Timing
Damper, steering
Diameter
Brake drum
Bushing, swing arm
Cylinder
Needle jet
Piston
Sleeve, swing arm
Sprocket
Engine
Rear
Disc brake
Distributor
Drive chain
Drum, brake
Drum, shift
Engine
Adjustments
Components
Left side
Minor disassembly
Mounting
Removal
Right side
Sprocket
Exhaust pipes
Expander ring
Float level
Float mechanism
Foot rests
Fork, front
Frame
Friction plates
Fuel tank
Fuel tap
Gap, spark plug
Gasoline tank
Gasoline tap
Gear, primary
Gear shift mechanism
Generator
AC
Signal
Handlebars
Head, cylinder
Honing
Hubs
Idle adjustment
Ignition
HI CDI
Contact breaker
Magneto CDI
Injectolube
Jet
Main
Needle
Pilot
Jet needle
Kick stand
Kick starter
Length, spring
Brake shoe
Clutch
Front fork
Master cylinder
Level, float chamber fuel
Lining thickness, brake
Lubrication
Needle, jet
Needle jet
Main jet
Mufflers
Oil, front fork
Oil pump
Oil tank
Overheating
Oversize pistons
Performance curves
Pin, piston
Pinion gears
Piston
Piston pin
Piston rings
Pivot shaft
Nut torque
Runout
Plates, clutch
Play, connecting rod small end
Plug torque
Sparkplug
Oil drain plug
Plug, spark
Port, cylinder
Measurements
Timing
Pressure, tire air
Primary gear
Pump, oil
Rectifier
Regulator
Rim, tire
Rings, piston
Runout
Axle
Crankshaft
Disc
Pivot shaft
Rim
Schematic diagrams
Seat
Seizure, piston
Selector fork clearance
Semiconductors
Shift mechanism
Shock absorbers
Front
Rear
Signal generator
Small end, connecting rod
Spark plugs
Specifications
Spoke size
Spring length
Brake shoe
Clutch
Front fork
Master cylinder
Sprocket
Engine
Rear
Stands
Starter, kick
Steering damper
Steering stem
Swing arm
Switch, brake lamp
Tanks
Thickness
Brake lining
Friction plates
Disc
Throttle valve
Thyristor
Timing
Distributor
Ignition
HI CDI
Contact breaker
Magneto CDI
Port (valve)
Tires
Torque
Axle
Cylinder head
Crankcase
Disc brake parts
Swing arm shaft nut
Spark plug
Transmission oil drain plug
Torque table
Transmission
Tube, baffle
Tube (bead) protector
Tube, tire
Valves, check
Valve timing
Ventilator
Voltage regulator
Warp
Connecting rod
Rim
Swing arm
Disc
Weights, wheel balance
Wheel balance
Wheels
Wiring diagrams

Supplement
Electrical system (Hl-E)
CDI unit test
Distributor test
Dynamo test
Ignition circuit
Regulator test
Engine: Detailed Maintenance
Ignition timing adjustment (Hl-E)
Lubrication system (H2-B)
Frame (Hl-E, H2-B)
Front fork tubes
Wiring diagram