1979-1980 Kawasaki KZ1000E Motorcycle Service Repair Manual

Description

This 265 page, 1979-1980 Kawasaki KZ1000E Motorcycle Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1979-1980 KZ1000E ST motorcycles (shaft drive). This original publication is no longer in print and is available as a high quality reproduction only.

Model Coverage

1979 Kawasaki KZ1000-E1 (KZ1000ST)

1980 Kawasaki KZ1000-E2 (KZ1000ST)

Table of Contents

Specifications
Engine Performance Curves
Running Performance Curves
Periodic Maintenance Chart

Adjustment—engine
Spark Plugs
Valve Clearance
Throttle Cables
Carburetors
Clutch
Engine Oil
Fuel System

Adjustment-chassis
Rear Shock Absorbers
Brakes
Brake Light Switch
Steering
Wheel Balance
Headlight
Horn
Final Bevel Gear Case Oil
Lubrication

Disassembly—introduction
Introduction To Disassembly
Torque And Locking Agent

Disassembly-engine Installed
Flow Chart
Fuel Tank
Fuel Tap
Fuel Level Sender
Air Cleaner Element
Mufflers
Carburetors
Ignition Coils
Vacuum Switch Valve (on Us Model)
Top End
Air Suction Valves (on Us Model)
Cylinder Head Cover
Camshaft Chain Tensioner
Camshafts
Camshaft Sprocket
Cylinder Head
Valve, Valve Guide
Cylinder Block
Piston, Piston Rings
Carburetor Holders
Camshaft Chain Guide Sprocket (upper)
Camshaft Chain Guide Sprocket, Roller
(tensioner, Front)
Camshaft Chain Guide (front),
Guide Roller (lower)
Breather Cover
Oil Pressure Switch
Left Side
Neutral Switch
Front Bevel Gear Case
Damper Cam, Cam Follower, Spring
Clutch Release
External Shift Mechanism
Alternator Stator
Alternator Rotor, Starter Motor Clutch,
Gear, Idle Gear
Starter Motor
Right Side
Pick-up Coil Assembly
Timing Advancer
Clutch Hub, Clutch Plates
Kickstarter Spring
Bottom End
Oil Filter
Engine Oil Pump

Disassembly—engine Removed
Flow Charts
Engine Removal
Crankcase Splitting
Transmission
Shift Drum
Drive Shaft
Output Shaft
Kickstarter
Oil Filter Bypass Valve
Crankshaft, Camshaft Chain

Disassembly—chassis
Flow Chart
Wheels, Brakes, And Final Bevel Gears
Front Wheel
Front Disc Brake
Rear Wheel, Rear Caliper
Rear Disc Brake
Final Bevel Gear Case
Tires
Gables
Clutch
Throttle
Speedometer
Tachometer
Lights
Headlight Unit
Indicator Lights
Turn Signal Light
Turn Signal Assembly
Speedometer, Tachometer, Meter Lights
Tail/brake Lights
Switches
Ignition
Starter Lockout
Front Brake Light
Rear Brake Light
Steering
Handlebar
Steering Stem
Steering Stem Bearing
Suspension And Propeller Shaft
Front Fork
Rear Shock Absorbers
Swing Arm
Propeller Shaft

Maintenance-engine
Air Cleaner
Fuel Tank, Fuel Tap
Carburetors
Camshafts
Camshaft Chain, Guides
Cylinder Head, Valves
Air Injection System (on Us Model)
Cylinder Block, Pistons
Crankshaft, Connecting Rods
Clutch
Transmission
Kickstarter
Engine Lubrication
Ball, Needle Bearings
Oil Seals
Mufflers

Maintenance—chassis
Wheels
Tires
Rims
Air Valves
Axles
Grease Seals
Drive Line
Bevel Gears, Bearings, Oil Seals
Propeller Shaft
Rear Wheel Coupling
Cam Damper
Brakes
Steering Stem
Front Fork
Rear Shock Absorbers
Swing Arm

Maintenance—electrical
Battery
Charging System
Alternator
Regulator/ Rectifier
Ignition System
Pick-up Coil
Ic Igniter
Ignition Coils
Timing Advancer
Spark Plugs
Description Of Each Testing Procedure
Electric Starter System
Starter Motor Circuit
Starter Motor
Starter Motor Clutch
Ignition Switch
Lighting System
Headlight Circuit
Brake Light Circuit
Turn Signal And Hazard Circuit
Fuel Gauge
Horn
Speedometer, Tachometer

Appendix
Additional Considerations For Racing
Carburetors
Spark Plugs
Special Tools
Wiring Diagrams

1979-1980 Kawasaki KZ1000E Service Manual Index of Topics

Additional Considerations for Racing
Air Cleaner
Air Cleaner Element
Air Injection System
Air Suction Valve
Air Valve
Alternator Rotor
Alternator Stator
Axle
Backlash Adjustment (Bevel Gear)
Ball Bearing
Battery
Bearing
Ball
Bevel Gear
Needle
Steering
Wheel
Bevel Gear
Bevel Gear Case
Einal
Front
Bevel Gear Oil Seal
Brake
Front Disc
Rear Disc
Brake Fluid
Brake Light
Brake Light Circuit
Brake Light Switch
Breather (Oil)
Breather Cover
Bypass Valve (Oil Filter)
Cable
Clutch
Speedometer
Tachometer
Throttle
Caliper
Front
Rear
Caliper Pad
Front
Rear
Cam Damper (Drive Line)
Camshaft
Camshaft Chain
Camshaft Chain Guide
Front
Camshaft Chain Guide Roller
Front
Lower
Tensioner
Camshaft Chain Guide Sprocket
Front
Tensioner
Upper
Camshaft Chain Tensioner
Camshaft Sprocket
Carburetor
Carburetor Holder
Chain (Camshaft)
Chain Guide (Camshaft)
Chain Guide Roller
Front Camshaft
Lower Camshaft
Tensioner
Chain Guide Sprocket
Front Camshaft
Tensioner
Upper Camshaft
Chain Tensioner (Camshaft)
Charging System
Circuit
Brake Light
Hazard
Headlight
Starter Motor
Turn Signal
Clutch
Engine
Starter Motor
Clutch Cable
Clutch Hub
Clutch Plates
Clutch Release
Coil
Ignition
Pickup
Coil Assembly (Pick-up)
Connecting Rod
Coupling (Rear Wheel)
Crankcase Splitting
Crankshaft
Cylinder Block
Cylinder Head
Cylinder Head Cover
Damper Cam
Damper Cam Follower
Damper Cam Spring
Disc Brake (Rear)
Drive Line
Drive Shaft
Electric Starter System
Element (Air Cleaner)
Engine Lubrication
Engine Oil
Engine Oil Pump
Engine Performance Curves
External Shift Mechanism
Filter (Oil)
Final Bevel Gear Case
Final Bevel Gear Case Oil
Flowchart
Disassembly -Chassis
Disassembly-Engine Installed
Disassembly-Engine Removed
Engine Removal
Fork Oil
Front Bevel Gear Case
Front Brake Light Switch
Front Caliper
Front Caliper Pad
Front Camshaft Chain Guide
Front Disc Brake
Front Fork
Front Flub
Front Master Cylinder
Front Wheel
Fuel Gauge
Fuel Level Sender
Fuel System
Fuel Tank
Fuel Tap
Grease Seal
Guide (Camshaft Chain)
Handlebar
Hazard Circuit
Headlight
Headlight Circuit
Headlight Unit
Horn
IC Igniter
Idle Gear (Starter Motor)
Ignition Coil £
Ignition Coil Resistor
Ignition Switch
Ignition System
Indicator Light
Introduction to Disassembly
Kickstarter
Kickstarter Spring
Light
Brake
Headlight
Indicator
Meter
Tail
Turn Signal
Lighting System
Locking Agent
Lubrication
Engine
General
Maintenance Chart (Periodic)
Master Cylinder
Front
Rear
Muffler
Needle Bearing
Neutral Locator
Neutral Switch
Oil
Engine
Final Bevel Gear Case
Fork
Oil Breather
Oil Filter
Oil Filter Bypass Valve
Oil Pressure Switch
Oil Pump
Oil Seal (Bevel Gear)
Output Shaft
Overshift Limiter
Pad (RearCaliper)
Performance Curves
Engine
Running
Periodic Maintenance Chart
Pick-up Coil
Pick-up Coil Assembly
Pinion Gear (Final Bevel Gear)
Piston
Piston Ring
Propeller Shaft
Pump (Engine Oil)
Rear Brake Light Switch
Rear Caliper
Rear Caliper Pad
Rear Disc Brake
Reai Master Cylinder
Rear Shock Absorber
Rear Wheel
Rear Wheel Coupling
Rectifier
Regulator/Rectifier
Resistor (Ignition Coil)
Rim
Ring Gear (Final Bevel Gear)
Rotor (Alternator)
Running Performance Curves
Shaft
Camshaft
Crankshaft
Drive
Output
Propeller
Shift Drum
Shift Mechanism
External
Shock Absorber (Rear)
Spark Plug
Special Tools
Specifications
Speedometer
Speedometer Cable
Speedometer Gear Housing
Sprocket (Camshaft)
Starter Lockout Switch
Starter Motor
Starter Motor Circuit
Starter Motor Clutch
Starter Motor Clutch Gear
Starter Motor Idle Gear
Stator (Alternator)
Steering
Steering Stem
Steering Stem Bearing
Swing Arm
Switch
Brake Light
Front Brake Light
Ignition
Neutral
Oil Pressure
Rear Brake Light
Starter Lockout
Tachometer
Tachometer Cable
Tail Light
Tank (Fuel)
Tap (Fuel)
Tensioner (Camshaft Chain)
Throttle Cable
Timing Advancer
Tire
Tools (Special)
Tooth Contact Adjustment (Bevel Gear)
Torque and Locking Agent
Transmission
Troubleshooting Guide
Turn Signal Assembly
Turn Signal Circuit
Turn Signal Light
Vacuum Switch Valve
Valve
Air
Air Suction
Cylinder Head
Vacuum Switch
Valve Clearance
Valve Guide
Wheel
Front
Rear
Wheel Balance
Wheel Coupling (Rear)
Wiring Diagrams