1985-1988 Suzuki LT230S ATV Service Manual

Description

This 1985-1988 Suzuki LT230S printed ATV Service Manual is a reproduction of the original manual. This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985 1986 1987 1988 Suzuki LT230S Quadsport ATVs.

Table of Contents
General Information
VIN and Serial Number Locations
Fuel and Oil Recommendations
Breaking in Procedure
Precautions and General Instructions
Special Materials
Specifications

Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Lubrication Points
Maintenance Procedures
Cylinder Head Nuts, Cylinder Nuts and Exhaust Pipe Nuts
Valve Clearance
Camshaft Drive Chain
Sparkplug
Air Cleaner
Engine Oil and Oil Filter
Clutch
Carburetor
Fuel Line
Drive Chain
Sprockets
Brakes
Tires
Steering
Bolts and Nuts

Engine Servicing
Oil Pressure
Engine Components Removable with The Engine in Place
Engine Removal and Remounting
Engine Disassembly
Engine Components Inspection and Servicing
Cylinder Head
Rocker Arm
Valve
Camshaft
Cam Chain
Cylinder
Piston
Piston Ring
Conrod
Crankshaft
Clutch
Crankcase Bearings
Oil Pump
Gear-Shifting Fork and Gear
Engine Reassembly
Oil Seals
Crankshaft
Transmission
Gear Shifting Cam and Fork
Crankcase
Reverse Cam
Oil Pump
Primary Drive Gear
Kick Starter Clutch
Clutch
Magneto
Piston Ring
Piston and Cylinder
Cylinder Head
Camshaft
Rocker Arm
De Compression Shaft
Cylinder Head Cover
Cam Drive Chain Tensioner

Fuel and Lubrication System
Fuel Cock
Carburetor
Slow System
Main System
Starter System with Limiter
Float System
Removal and Disassembly
Fuel Tank
Fuel Cock
Fuel Strainer
Carburetor
Inspection and Servicing
Fuel Tank and Fuel Lines
Fuel Strainer
Needle Valve
Float Height
Reassembly
Lubrication System

Electrical System
Ignition System
Description
Inspection
Lighting System
Lamps
Switches

Chassis
Front Wheel
Tire and Wheel
Front Brake
Brake Pad Replacement
Caliper
Master Cylinder
Steering and Front Suspension
Toe-In Adjustment
Rear Wheel
Rear Brake
Brake Pad Replacement
Caliper
Master Cylinder
Rear Swing a Rm and Axle Housing

Servicing Information
Troubleshooting
Wiring Diagram
Wire, Cable and Hose Routing
Special Tools
Tightening Torque
Service Data

The supplements contain information that changed from the 1985 model.
LT230SG (’86-Model) Supplement
LT230SH (’87-Model) Supplement
LT230SJ (’88-Model) Supplement