1985 Suzuki GV700GLF Madura Motorcycle Repair Service Manual

Description

This 304 page, 1985 Suzuki GV700GLF Madura Motorcycle Service Manual is a reproduction of original out of print manual.  This service manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985 Suzuki GV700GLF Madura motorcycles. Includes supplement 99501-36040-03E covering the VS700GLE.

Table of Contents
General Information
Serial Number Locations
Fuel Oil and Cooling Solution
Recommenda Tions
Breaking-In Procedures
Cylinder Identification
Spec Ia L Materials
Precautions and General Instructions
Specifications

Periodic Maintenance and Tune-Up Procedures
Periodic Maintenance Schedule
Maintenance and Tune-Up Procedures
Battery
Air Cleaner
Spark Plug
Fuel Lines
Engine Oil and Oil Filter
Carburetor
Clutch
Cooling System
Secondary and Final Gear Oil
Brakes —
Tires
Steering
Front Fork
Chassis Bolts and Nuts

Engine Servicing
Compression Check
Engine Components Removable with The Engine in Place
Engine Removal and Reinstallation
Engine Disassembly
Engine Components Inspection and Servicing
Cylinder Head Disassembly
Lash Adjuster and Cam Follower
Valve
Camshaft
Cam Chain Tens/oner
Cylinder
Piston
Piston Ring
Connecting Rod
Crankshaft
Starter Pinion
Clutch
Generator and Signal Generator
Oil Pump
Transmission Gears and Related Parts
Engine Reassembly
Crankcase
Piston
Crankshaft
Oil Pan
Generator and Starter Pinion
Secondary Gearbox
Oil Pump
Valve Timing
Water Pump
Clutch
Cylinder Head
Camshaft
Cam Drive Chain Tensioner
Cylinder Head Cover
Thermostat

Shaft Drive
Shaft Drive
Secondary Bevel Gears Construction
Removal and Disassembl Y
Inspection
Reassembly
Bearing Pre-Load Adjustment
Secondary Gear Shim Adjustment
Backlash
Tooth Contact
Final Assembly and Remounting
Reassembl Y Informa Tion
Propeller Shaft Construction
Removal and Disassembly
Inspection
Reassembl Y and Remounting
Final Bevel Gears Construction
Final Gear Case Brea Ther Circuit
Air and Gear Oil Flow in Final Gear Case
Breather Circuit
Removal and Disassembly
Inspection
Reassembl Y
Bearing Pre-Load Adjustment
Final Gear Shim Adjustment
Shim Clearance
Backlash
Tooth Contact
Final Assembly and Remounting
Reassembly Information

Cooling System
Cooling System
Cooling Solution
Radi a Tor and Wa Ter Hoses
Thermostat
Water Pump
Thermo-Switch and Fan Motor Rela Y
Engine Thermo-Switch
Fan Motor Relay
Fan Motor
Water Temperature Meter and Temperature
Gauge

Fuel and Lubrication System
Fuel System
Fuel Cock
Fuel Pump
Fuel Pump Rela Y
Carburetor
Carburetor Construction
Specifications
ID no location
Diaphragm and Piston Operation
Slow System
Transient Enrichment S Ys Tem
Main System
Starter System
Float System
Disassembly
Needle Valve Inspection
Flo a T Height Adjus Tment
Reassembly
Fuel Level Inspection
Balancing Carburetors
L Ubrica Tion S Ys Tem
Oil Pressure
Oil Sump Fil Ter
Lubrication System Chart

Emission Control & Regulations
Emission Regulations
Emission Control Carburetor Components
General Emission Information

Electrical System
Charging System
Ignition System
Starter System
Combination Meter and Check Panel
Water Temperature Meter
Fuel Level Indicator System
Lamps
Switches
Battery

Chassis
Front Wheel
Front Brake
Front Fork
Steering Stem
Rear Wheel and Rear Brake
Rear Suspension and Swing Arm
Clutch Master Cylinder

Servicing Information
Troubleshooting
Wiring Diagram
Cable harness and Hose Routing
Special Tools
Tightening Torque
Service Data