1987-1992 Suzuki LT250R Quad Racer ATV Service Manual

Description

This 256 page, 1987-1992 Suzuki LT250R ATV Service Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1987-1992 LT250R ATVs. This is a reproduction of the original, out of print, manual.

1987-1992 Suzuki LT250R Quad Racer Service Manual ATV Coverage

1992 Suzuki LT250RN Quad Racer
1991 Suzuki LT250RM Quad Racer
1990 Suzuki LT250RL Quad Racer
1989 Suzuki LT250RK Quad Racer
1988 Suzuki LT250RJ Quad Racer
1987 Suzuki LT250RH Quad Racer

1987-1992 Suzuki LT250R Quad Racer ATV Service Manual Table of Contents

General Information
Vin And Serial Number Loca Tions
Fuel Oil And Cooling Solution Recommendations
Breaking-in Procedure
Precautions And General Instructions
Special Materials
Specifications

Periodic Maintenance And Tune-up Procedures
Periodic Maintenance Schedule
Maintenance Procedures
Cylinder Head Nuts Cylinder Nuts And
Exhaust Pipe Nuts
Cylinder Head And Muffler
Air Cleaner
Spark Plug
Fuel Line
Throttle Cable
Engine Idle Speed
Clutch
Transmission Oil
Drive Chain
Sprockets
Coolant
Radiator Hose
Tires
Brakes
Steering
Chassis Nuts And Bolts
General Lubrications

Engine
Engine Components Removable With
Engine In Place
Engine Removal
Engine Reinstallation
Engine Disassembly
Engine Components Inspection And Servicing
Bearing And Oil Seals
Piston
Piston-cylinder Clearance
Piston Pin Bore Id
Piston Pin Od
Piston Rings
Cylinder Head
Cylinder
Exhaust Valve
Reed Valve
Crankshaft
Con Rod Small End Id
Clutch
Gearshift Fork
Engine Reassembly
Crankshaft
Transmission
Countershaft
Driveshaft
Gearshift Cam And Fork
Crankcase
Gearshift Cam
Stator
Magneto Rotor
Balancer And Primary Drive Gear
Exhaust Valve Governor
Gearshift Cam Drive Gear
Gearshift Shaft
Kick Starter
Clutch
Piston Rings
Piston

Cooling System
Cooling System
Cooling Solution
Radiator
Removal
Inspection
Remounting
Water Pump
Removal
Disassembly
Inspection
Reassembly

Fuel System
Fuel Cock
Removal
Cleaning
Remounting
Carburetor
Specifications
Setting Table
I D No Location
Slow System
Main System
Starter System
Float System
Removal And Disassembly
Inspection
Needle Valve Inspection
Float Height Adjustment
Reassembly And Remounting

Electrical System
Ignition System
Inspection
Lighting System
Inspection
Lamps
Inspection
Switches
Inspection

Chassis
Front And Rear Fender
Removal
Remounting
Front Wheel And Wheel Hub
Removal And Disassembly
Inspection
Reassembly And Remounting
Tires
Tire Replacement
Front Brake
Brake Pad Replacement
Caliper Removal And Disassembly
Caliper And Disc Inspection
Caliper Assembl
Master Cylinder Removal And Disassembly
Inspection
Reassembly And Remounting
Front Suspension And Steering
Removal And Disassembly
Inspection
Reassembly And Remounting
Toe-in Adjustment
Reassembly Information
Rear Wheel And Rear Sprocket
Rear Wheel Removal
Remounting
Rear Sprocket Removal
Inspection
Remounting
Rear Brake
Brake Pad Replacement
Caliper Removal And Disassembly
Caliper Inspection
Caliper Reassembly And Remounting
Master Cylinder Removal And Disassembly
Master Cylinder Inspection
Master Cylinder Reassembly And Remounting
Rear Axle Shaft And Axle Housing
Removal
Inspection
Reassembly And Remounting
Reassembly Informa Tion
Rear Suspension And Swingarm
Removal
Inspection And Disassembly
Reassembly And Remounting
Rea R Suspension Adjustment
Reassembly Information

Service Information
Troubleshooting
Wiring Diagram
Wire Cable And Hose Routing
Special Tools
Tightening Torque
Service Data

L T250RJ( ’88-MODEL) Supplement
LT250RK (’89-MODEL) Supplement
LT250RL (’90-MODEL) Supplement
LT250RM (’91-MODEL) Supplement
LT250RN (’92-MODEL) Supplement