1992 KTM 500 600 LC4 Motorcycle Owners Manual / Chassis Manual

Description

This 1992 KTM 500 600 LC4 Owners Manual / Chassis Manualis an authorized reproduction of the original manual. It contains important information on the operation and maintenance of Official 1992 KTM 500 600 LC4 motorcycles.

Table of Contents

IMPORTANT INFORMATION ON SAFE DRIVING

SERIAL NUMBER LOCATIONS, Chassis number, Engine number, engine type

OPERATION INSTRUMENTS

DRIVING INSTRUCTIONS

PERIODIC MAINTENANCE SCHEDULE, MAINTENANCE WORK ON CHASSIS AND ENGINE

TECHNICAL DATA – ENGINE
TECHNICAL DATA – CHASSIS

Index of Topics

INTRODUCTION
OPERATION INSTRUMENTS
Frame number
Engine number
Clutch control lever, adjust basic position
Hand brake lever, adjusting the pressure point
Decompression lever
Choke lever
Speedometer, control lamps (E-GS)
Ignition lock
Combination switch (E-GS)
Combination switch (E-XC)
Filler cap
Fuel taps
Warm start device
Shift lever
Kicks tarter
Foot brake pedal
Main stand
Handlebar lock
PRE-OPERATION INSTRUCTIONS
DRIVING INSTRUCTIONS
MAINTENANCE WORK ON CHASSIS AND ENGINE
Determining and adjusting the rear ride height sag
Determining the static sag and the correct shock spring
Changing the shock spring
Checking and adjusting the front fork static sag of White Power fork
How to determine whether your front fork spring is adjusted correctly
Altering the spring preload, replacing the fork springs, changing the fork oil, changing the length of the air chamber
Compression and rebound of fork and shock absorber
Adjusting compression and rebound
Adjustment guidelines – Shock absorber
Adjustment guidelines – Fork
Adjustment guidelines for special riding conditions
Projection of the forks
Standard adjustment data – Shock absorber, fork
C/ied; and adjust steering head bearing
Grease swingarm pivot and suspension linkage
Chain tension, chain maintenance
Disc brakes – In general
Checking of brake fluid level – front brake
Check the front brake pads
Replace brake pads – front brake
Bleed the front brake
Check the level of brake fluid at the rear
Checking the rear brake pads
Replacing the rear brake pads
Bleeding the rear brake
Dismounting and mounting the front wheel
Dismounting and mounting the rear wheel
Checking the shock absorber rubbers on the rear wheel hub
Cooling system
Coolant level check
Cleaning of pre-filter
Cleaning the air filter
Exhaust system
Fuel system
Carburetor – Adjust idling
Adjust warm start device
Check float level
Adjusting the throttle cable
Adjusting the choke cable
Adjusting the clutch cable
Checking of clutch disengagement position
Adjustment of clutch disengagement
Check the setting of the decompression cable
Oil flow
Checking engine oil level
Engine oil change
Changing oil filter
Replacing the microfilter
Adjust valve play
Check and adjust ignition point
TECHNICAL SPECIFICATIONS – CHASSIS
TECHNICAL SPECIFICATIONS – ENGINE
LUBRICATION- AND MAINTENANCE-SCHEDULE
WIRING DIAGRAM