Description
This 2005-2011 Honda TRX500 Foreman Service Repair Manual by Clymer provides repair, service and maintenance information to help 2005-2011 Honda TRX500 ATV owners repair their own ATVs. Specifically this 391 page Clymer manual covers the following Honda ATVs:
2011 Honda TRX500FPE Fourtrax Foreman
2011 Honda TRX500FM Fourtrax Foreman
2011 Honda TRX500FE Fourtrax Foreman
2010 Honda TRX500FPE Fourtrax Foreman 4×4 ES w Power Steering
2010 Honda TRX500FM Fourtrax Foreman 4×4
2010 Honda TRX500FE Fourtrax Foreman 4×4 ES
2009 Honda TRX500FM FourTrax Foreman
2009 Honda TRX500FE FourTrax Foreman 4X4 ES
2008 Honda TRX500FPE FourTrax Foreman 4X4 ES
2008 Honda TRX500FM FourTrax Foreman
2008 Honda TRX500FE FourTrax Foreman 4X4 ES
2007 Honda TRX500FM FourTrax Foreman
2007 Honda TRX500FE FourTrax Foreman 4X4 ES
2006 Honda TRX500TM FourTrax Foreman
2006 Honda TRX500FM FourTrax Foreman
2006 Honda TRX500FE FourTrax Foreman 4X4 ES
2005 Honda TRX500TM FourTrax Foreman
2005 Honda TRX500FM FourTrax Foreman 4X4
2005 Honda TRX500FM FourTrax Foreman
2005 Honda TRX500FE FourTrax Foreman 4X4 ES
This new 2005-2011 Honda TRX500 Foreman Clymer manual includes color wiring diagrams and hundreds of illustrations and original photographs developed from the complete disassembly of the Honda TRX500 ATVs.
This 2005-2011 Honda TRX500 Foreman repair manual includes the following information:
QUICK REFERENCE DATA
GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers and information labels, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Basic service methods, Storage, Specifications
TROUBLESHOOTING
Starting the engine, Starting difficulty, Poor idle speed performance, Poor medium and high speed performance, Electric starting system, Charging system, Ignition system, Cooling system, Combination meter, Fuel system, Engine overheating, Engine, Engine noises, Cylinder leakdown test, Clutch (engine), Transmission, Drive selector clutch, Drivetrain, Handling, Electric power steering system, Frame noise, Brake system, Specifications
LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list, Tune-up, Tires and wheels, Engine oil, Front differential gearcase, Rear differential gearcase, Air filter, Control cables, Brake system, Fuel system, Spark plug, Valve clearance adjustment, Ignition timing inspection, Cylinder compression test, Clutch adjustment, Exhaust system, Suspension, Steering system, Drive system, Electrical system, Body, Fasteners, Specifications
ENGINE TOP END
Exhaust system, Cylinder head cover, rocker arms and push rods, Cylinder head, Valves and valve components, Cylinder, Piston and piston rings, Camshaft, Specifications
ENGINE LOWER END
Servicing engine in frame, Engine, Recoil starter, Driven pulley, Alternator cover, Rear crankcase cover, Flywheel and starter clutch, Reverse shaft assembly, Lubrication system, Oil pump, Relief valve, Oil strainer screen, Output shaft and gears, Crankcase, Transmission function check, Engine break-in, Specifications
CLUTCH, PRIMARY DRIVE GEAR AND ESP GEARS
ESP reduction gears, Front crankcase cover, Clutch lever assembly, Clutch assemblies, Centrifugal clutch and primary drive gear, Change clutch, Specifications
TRANSMISSION AND SHIFT MECHANISM
External gearshift linkage, Transmission and internal shift mechanism, Mainshaft, Countershaft, Reverse idler gear assembly, Internal shift mechanism, Reverse selector cable replacement, Specifications
FUEL SYSTEM
Air intake duct, Air box, Carburetor, Carburetor float level adjustment, Carburetor adjustments, Carburetor heater, Fuel tank, Fuel valve, Fuel level system, Throttle housing and cable, Choke cable replacement, Specifications
ELECTRICAL SYSTEM
Electrical component replacement, Continuity testing, Electrical connectors, Negative battery terminal, Battery, Charging system, Alternator, Ignition system, Starting system, Starter relay, Start circuit diode, Electric shift system, Drive selector clutch system, Electric power steering (EPS), Lighting system, Sensors, Cooling fan motor, Combination meter, Switches, Fuses, Wiring diagrams, Specifications
FRONT SUSPENSION AND STEERING
Front wheel, Tires and wheels, Front hub, Shock absorbers, Tie rods, Steering knuckle, Control arms, Handlebar, Steering shaft, Electric power steering, Specifications
FRONT DRIVE MECHANISM
Front drive axles, Drive shaft, Front final drive and selector clutch, Specifications
REAR AXLE SUSPENSION AND FINAL DRIVE
Rear wheels, Wheel hub, Shock absorbers, Rear axle, Rear final drive, Swing arm, Specifications
BRAKES
Brake service, Front brake pads, Front brake caliper, Front brake master cylinder, Brake system draining, Brake bleeding, Rear drum brake, Rear brake shoes, Brake panel, Front brake hose replacement, Rear brake pedal and cable, Rear brake lever/parking brake cable, Specifications
OIL COOLER AND COOLING FAN
Oil coolers, Oil hose replacement, Cooling fan, Specifications
BODY
Retaining clips, Retaining tabs, Seat, Recoil starter cover, Right side cover, Left side cover, Fuel tank cover, Front carrier, Front skid plate, Front bumper cover, Front bumper, Inner front fender, Front fender, Center mud guards, Front mud guards, Rear fender lid, Taillight grille, Rear corner outer fender, Storage box, Rear carrier, Rear fender, Engine skidplate, Rear final drive skidplate, Air guides, Handlebar cover, Specifications
INDEX
WIRING DIAGRAMS