2008-2012 Kawasaki KLR650 KL650 Motorcycle Repair Manual Clymer

Description

This 297 page, Clymer 2008-2012 Kawasaki KLR650 Repair manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2008-2012 Kawasaki KLR650 motorcycles.

2008-2012 Kawasaki KLR650 KL650 Motorcycle Repair Manual by Clymer Table of Contents:

General Information for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Tools, Measuring tools, Electrical system fundamentals, Service methods, Storage, Specifications

Troubleshooting for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Engine spark test, Engine performance, Electrical testing, Starting system, Engine noise, Motorcycle noise, Engine lubrication, Engine leakdown test, Clutch, Gear shift linkage and transmission, Brakes, Steering and handling, Specifications

Lubrication, Maintenance and Tune Up for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Pre-ride inspection, Tune-up and service intervals, Fuel and lubricants, Periodic lubrication, Maintenance and inspection, Engine tune-up, Spark plugs, Specifications

Engine Top End for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Exhaust system, Cylinder head cover, Camshafts and cam chain tensioner, Cylinder head, Valves, Cylinder, Piston and piston rings, Specifications

Engine Lower End for for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Engine, Cam chain and lower guide, Left crankcase cover, Engine balancer, Crankcase, Seal replacement, Crankcase bearings, Crankshaft, Engine break-in, Specifications

Clutch, Gearshift Mechanism and Lubrication System for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Right crankcase cover, Clutch, External gearshift linkage, Oil pump, Primary drive gear, Clutch cable replacement, Specifications

Transmission, and Shift Mechanism for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Transmission, Input shaft, Output shaft, Transmission inspection, Shift drum and forks, Specifications

Fuel System for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Carburetor, Carburetor operation, Fuel valve, Evaporative emissions control system (California only), Throttle cable, Choke cable, Air filter housing, Specifications

Electrical System for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Electrical component replacement, Continuity testing guidelines, Electrical connectors, Negative battery terminal, Battery, Charging system, Alternator cover, Stator, Rotor and starter clutch, Regulator, rectifier, Starting system, Starter, Starter relay, Starter circuit relay, Ignition system, Fan system, Coolant temperature gauge and sending unit, Meter unit, Lighting system, Switches, Fuses, Specifications

Cooling System for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Safety precautions, Radiator and fan, Thermostat, Coolant temperature sending unit, Water pump, Coolant reserve tank, Specifications

Wheels, Tires and Drive Train for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Rear wheel, Front and rear hubs, Rim and spoke service, Drive chain, Sprockets, Tire changing, Specifications

Front Suspension and Steering for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Handlebar, Handlebar left hand grip replacement, Balancer weights, Fork service, Front fork, Steering stem and head, Specifications

Rear Suspension for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Shock absorber linkage, Swing arm, Shock absorber adjustment, Specifications

Brakes for for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Brake fluid selection, Brake service, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Rear brake pedal, Brake system draining, Brake system bleeding, Brake disc, Specifications

Body for 2008-2012 Kawasaki KLR650 KL650 Motorcycles:
Side covers, Seat, Fuel tank, Lower fairing, Upper fairing, Front fender, Rear carrier, Rear fender, Subframe, Skid plate, Specifications

Index for 2008-2012 Kawasaki KLR650 KL650 Motorcycles

Wiring Diagram for 2008-2012 Kawasaki KLR650 KL650 Motorcycles