2009 KTM 450 EXC 530 EXC Motorcycle Owners Manual (printed)

Description

This 106 page, 2009 KTM 450 EXC 530 EXC Owners Handbook e is an authorized reproduction of the original, out of print manual. It provides detailed service information, step-by-step repair instruction and maintenance specifications for the following motorcycles:

2009 KTM 530 EXC
2009 KTM 450 EXC

Table of Contents

SERIAL NUMBER LOCATIONS
Chassis number
Engine number, engine type

OPERATION INSTRUMENTS
Clutch lever
Hand decompression lever
Hand brake lever
Digital speedometer, indicator lamps
Electronic speedometer
Tripmaster switch
Combination switch (EXC)
Headlamp switch (EXC USA)
Flasher switch
Emergency OFF button (EXC)
Filler cap
Fuel tap
Choke
Hot start device
Shift lever
Kickstarter
Foot brake pedal
Side stand
Compression damping of fork
Rebound damping of fork
Compression damping of shock absorber (EXC)
Rebound damping of shock absorber (EXC)
Steering lock

GENERAL TIPS AND WARNINGS FOR STARTING THE MOTORCYCLE

DRIVING INSTRUCTIONS

PERIODIC LUBRICATION AND MAINTENANCE-SCHEDULE

MAINTENANCE WORK ON CHASSIS AND ENGINE
Checking and adjusting the steering head bearing
Breather plug front fork
Cleaning the dust sleeves of the telescopic fork
Basic suspension setup for the weight of the driver
How to change the handlebar position
Changing the spring preload of the shock absorber
Pivot bearing
Check chain tension
Correct chain tension
Chain maintenance
Chain wear
General information about KTM disc brakes
Adjusting the free travel at the hand brake lever
Checking the brake fluid level – front brake
Refilling the front brake fluid reservoir
Checking the front brake pads
Replacing the front brake pads
Changing the basic position of the brake pedal
Checking the rear brake fluid level
Refilling the rear brake fluid reservoir
Checking the rear brake pads
Replacing the rear brake pads
Dismounting and mounting the front wheel
Dismounting and mounting the rear wheel
Tires, air pressure
Checking the spoke tension
Replacing the battery of the digital speedometer
Setting the clock
Kilometers or miles
Checking/setting distance of the magnetic sensor
Battery (MXC/EXC)
Charging the battery
Fuse (MXC/EXC)
Replacing the headlight/parking light lamp
Cooling system
Checking the coolant level
Bleeding the cooling system
Replacing the glassfiber yarn packing of the silencer
Cleaning the spark arrestor (EXC USA)
Cleaning the air filter
Checking adjustment of the hand decompression release cable
Adjusting the throttle cables
Changing the original position of the clutch lever
Checking the oil level of the hydraulic clutch
Bleeding of the hydraulic clutch
Carburetor adjustment
Adjusting the mixture control screw
Checking the float level
Draining the float chamber of the carburetor
Oil circuit
Checking the engine oil level
Engine oil
Changing the engine oil

TROUBLESHOOTING

CLEANING

CONSERVATION FOR WINTER OPERATION

STORAGE
Using after storage

TECHNICAL SPECIFICATIONS – ENGINE
TECHNICAL SPECIFICATIONS – CHASSIS
INDEX
WIRING DIAGRAMS