2014 2015 2016 2017 2018 2019 2020 2021 Honda TRX500 TRX520 Foreman Rubicon FE FM FA ATV Service Manual

Description

This printed and bound, 2014-2021 TRX500 TRX520 Series Foreman, Foreman Rubicon ATV Service Manual, provides detailed service information, step-by-step repair instruction and maintenance specifications for Honda TRX500 TRX520 ATVs.

Please note: Some of the these books were misprinted by Honda and show “2014-2021 TRX420” printed on the front cover and spine.  The back cover and insides of the book are correct however. Your book may or may not have the correct cover printed on it. We hope the problem is corrected by Honda soon.

This manual provides repair coverage for the following ATVs:

2017, 2018, 2020, 2021 TRX500FA
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FA5
2014, 2015, 2017, 2018, 2019, 2020, 2021 TRX500FA6
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FA7
2014, 2015, 2016, 2017, 2018, 2019, 2021 TRX500FE1
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FE2
2018, 2019, 2020, 2021 TRX500FE2
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FM1
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FM2
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FM5
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FM6
2014, 2015, 2016, 2017, 2018, 2019, 2020, 2021 TRX500FM7

Table of Contents

General Information
Frame/body Panels/exhaust System
Maintenance
PGM-FI System
Ignition System
Electric Starter
Fuel System
Cooling System
Lubrication System
Cylinder Head/valve
Cylinder/piston
Clutch/gearshift Linkage (FM/FE Models)
Dual Clutch Transmission (DCT: FM Models)
Sub-transmission (FM Models)
Alternator/starter Clutch
Crankcase/transmission/crankshaft/balancer
Engine Removal/installation
Front Wheel/suspension/steering
Rear Wheel/suspension
Brake System
Front Driving Mechanism
Rear Driving Mechanism
Battery/charging System
Lights/meters/switches
Electric Shift Program (ESP: FE Models)
Electric Power Steering (EPS: FM2/FM6/FM7/FE2/FA6/FA7)
Wiring Diagrams
Index

Index of Topics

Accessory Socket
Air Cleaner
Air Cleaner Housing
Air Cleaner Housing Drain Tube
Alternator Charging Coil
Alternator Stator
Assist Headlight
Bank Angle Sensor
Battery
Before Troubleshooting
Electric Shift Program (ESP)
Front Driving Mechanism
Body Panel Locations
Brake Fluid
Brake Fluid Replacement/air Bleeding
Brake Light Switch
Brake Pad/disc
Brake Pads Wear
Brake Shoes Wear (FM1/FM2/FE1/FE2)
Brake System
Brake/tail Light
Cable & Harness Routing
Camshaft
Center Mudguard
Centrifugal Clutch
FA Models
FM/FE Models
Change Clutch
Charging System Inspection
Clutch System (FM/FE Models)
Combination Meter
Component Location
Battery/charging System
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
Electric Starter
Front Driving Mechanism
Ignition System
Lights/meters/switches
Condenser (Canada Type)
Coolant Replacement
Cooling Fan
Cooling System
Cooling System Flow Pattern
Cooling System Testing
Crankcase Assembly
Crankcase Bearing
Crankcase Separation
Crankshaft/balancer
Cylinder Compression
Cylinder Head
Cylinder Head Cover
Cylinder/piston
Differential Lock DTC Index
Differential Lock System Diagram
Differential Lock System
Troubleshooting Information
Difflock Actuator
Diode
Battery/charging System
Electric Starter
Front Driving Mechanism
Lights/meters/switches
Drive Mode SelECT Switch
Drive Train Boots
DTC Index
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
PGM-FI System
DTC Troubleshooting
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
Front Driving Mechanism
PGM-FI
Dual Clutch/primary Driven Gear
ECT Sensor
Electric Shift Does Not Operate
Emission Control Systems
Engine Guard
Engine Idle Speed
Engine Installation
Engine Oil
Engine Oil Filter
Engine Removal
EOT Sensor
EPS ECU
EPS Indicator Circuit Inspection
Exhaust System
Flywheel/starter Clutch
Front Brake Caliper
Front Brake Inhibitor Switch
Front Crankcase Cover
Front Crankcase Cover/spacer
Front Drive Shaft
Front Fender/carrier
Front Final Drive Installation
Front Final Drive Removal
Front Final Gear Assembly
Front Final Gear Disassembly/Inspection
Front Master Cylinder
Front Propeller Shaft
Front Shock Absorber
Front Vs Sensor
Front Wheel
Front Wheel Hub/knuckle
Front/rear Final Gear Oil
Fuel Gage/fuel Level Sensor
Fuel Injector
Fuel Line
Fuel Line Inspection
Fuel Pump Unit
Fuel Tank
Gear Position Switch (FM/FE Models)
Gearshift Linkage
FA Models
FM/FE Models
Guards
Handlebar
Headlight
IACV
IAT Sensor
Ignition Coil
Ignition Switch
Ignition System InspECTion
Ignition Timing
In-gear Start Diode (after ’14)
Left Handlebar Switch
Lubrication & Seal Points
Lubrication System Diagram
FA Models
FM/FE Models
Main Relay
Maintenance Minder Indicator
Maintenance Schedule
Mil Circuit Inspection
Model Identification
Nuts, Bolts, Fasteners
02 Sensor
Oil Check Lid
Oil Pressure Check DCT (FM Models)
Lubrication System (FM Models)
Oil Pump (FM/FE Models)
Oil Pump/relief Valve (FM Models)
PCM/ECM
PGM-FI System Location
Pull Back Relay
Radiator Cap Lid
Radiator Coolant
Radiator Reserve Tank
Radiator/cooling Fan
Range Select Lever Linkage
Range Select System (FM Models)
Rear Axle (FM1/FM2/FE1/FE2)
Rear Brake Caliper
(FM5/FM6/FM7/FA5/FA6/FA7)
Rear Brake Drum/shoes
(FM1/FM2/FE1/FE2)
Rear Brake Lever
(FM5/FM6/FM7/FA5/FA6/FA7)
Rear Brake Light Switch
Rear Brake Master Cylinder/brake Pedal (FM5/FM6/FM7/FA5/FA6/FA7)
Rear Brake Pedal (FM1/FM2/FE1/FE2)
Rear Drive Shaft
(FM5/FM6/FM7/FA5/FA6/FA7)
Rear Fender Cover
Rear Fender/carrier
Rear Final Drive
FM1/FM2/FE1/FE2
FM5/FM6/FM7/FA5/FA6/FA7
Rear Shock Absorber
Rear Suspension Arm
(FM5/FM6/FM7/FA5/FA6/FA7)
Rear Vs Sensor
Rear Wheel
Rear Wheel Hub/knuckle
(FM5/FM6/FM7/FA5/FA6/FA7)
Recoil Starter (canada Type)
Regulator/rectifier
Relays
Relief Valve (FM/FE Models)
Reverse Inhibitor System
Reverse Stopper Shaft
Reverse Switch
Right Handlebar Switch
Seat
Sensor Unit (MAP/TP Sensor)
Service Information
Alternator/starter Clutch
Battery/charging System
Brake System
Clutch/gearshift Linkage
Cooling System
Crankcase/transmission/crankshaft/ Balancer
Cylinder Head/valve
Cylinder/piston
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
Electric Starter
Engine Removal/installation
Frame/body Panels/exhaust System
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel System
Ignition System
Lights/meters/switches
Lubrication System
Maintenance
PGM-FI System
Rear Driving Mechanism
Rear Wheel/suspension
Sub-transmission
Service Rules
Shift Control Motor/reduction Gears
FA Models
FE Models
Shift Drum Position Switch
Shift Solenoid Valve
Shift Spindle Angle Sensor
FA Models
FE Models
Shift Valve Body
Skid Plate
Spark Arrester
Spark Plug
Specifications
Starter Motor
Starter Relay Switch
Steering Shaft (FM1/FM5/FE1/FA5)
Steering Shaft Holder Bearing
Steering Shaft/EPS Unit
(FM2/FM6/FM7/FE2/FA6/FA7)
Steering System
Step Bracket
Sub-transmission
Sub-transmission Switch
Suspension
Suspension Arm
Swingarm (FM1/FM2/FE1/FE2)
Symptom Troubleshooting
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
Front Driving Mechanism
PGM-FI System
System Components
Alternator/starter Clutch
Brake System
Clutch/gearshift Linkage
Crankcase/transmission/crankshaft/ Balancer
Cylinder Head/valve
Cylinder/piston
Dual Clutch Transmission
Engine Removal/installation
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel System
Rear Driving Mechanism
Rear Wheel/suspension
Sub-transmission
System Diagram
Battery/charging System
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
Electric Starter
Ignition System
PGM-FI System
Tank Cover Assembly
Technical Feature
Thermostat
Throttle Body
Throttle Housing
Throttle Operation
Tie-rod
Tie-rod And Joint Boots
Tires
Tool Box Lid
Torque Values
Transmission
Troubleshooting
Alternator/starter Clutch
Battery/charging System
Brake System
Clutch/gearshift Linkage
Cooling System
Crankcase/transmission/crankshaft/ Balancer
Cylinder Head/valve
Cylinder/piston
Electric Starter
Frame/body Panels/exhaust System
Front Driving Mechanism
Front Wheel/suspension/steering
Fuel Line
Ignition System
Lubrication System
Rear Driving Mechanism
Rear Wheel/suspension
Troubleshooting Information
Dual Clutch Transmission
Electric Power Steering (EPS)
Electric Shift Program (ESP)
PGM-FI System
Valve Clearance
Vs Sensor
Water Pump
Wheels/tires
Wiring Diagrams