Allis Chalmers 5040 Diesel Service Manual

Description

This Allis Chalmers 5040 Diesel Tractor Service Manual is a reproduction of the original, out of print, factory manual. This book provides detailed service information, step-by-step repair instruction and maintenance specifications for Allis Chalmers 5040 diesel tractors.

Table of Contents

ENGINE
Specifications • Removal – Installation
Description
Specifications
Fault-Finding
Removing Engine from Tractor
Disassembly and Reassembly
Installation
Crankcase • Cylinder Head – Oil Sump
Crankcase and Cylinder Liners
Checking and Cleaning the Crankcase
Cylinder Liner Re-boring and Replacement
Cylinder Head
Oil Sump
Valves and Timing Mechanism
General
Timing Data
Camshaft
Valves, Guides and Springs
Valve Gap Adjustment
Tappets, Push-Rods and Rocker Arms
Timing Gear Assembly
Tachourmeter
Crank Gear Assembly
General
Crankshaft
Crankshaft Bearings
Pistons and Rings
Connecting Rods
Engine Flywheel
Fuel System
Air Supply
Fuel Supply
Fuel Tank
Fuel Priming Pump
Fuel Filters
CAV INJECTION PUMP
General Description
Operation
Overhauling
Disassembly
Inspection
Assembly
Pump Tests
Calibration Data CAV DPA 3233330 –
768729
Troubleshooting
Pump Installation and Timing
Injectors
Starting Aid
Lubrication
General
Oil Pump
Oil Filter
Low Oil Pressure Warning Light
Lube and Capacity Chart
Cooling
General
Water Pump
Radiator
Thermostat
Fan
Water Temperature Gauge
Fits and Tolerances – Torque Specifications –
Service Tools
Fits and Tolerances
Torque Specifications
Service Tools

POWERTRAIN
Description – Specifications • Lubrication
Foreword – Description
Transmission and Performance Data
Lubricants
Clutch
10″CLUTCH
Description and Operation
Removal
Disassembly
Inspection
Assembly
Adjustments
Installation
Clutch • Transmission Shaft Coupling
Transmission
6-SPEED TRANSMISSION
Removal
Disassembly
Inspection
Assembly
Installation
AUXILIARY SPEED REDUCTION UNIT
Bevel Gear and Differential
Description – Removal – Disassembly
Inspection
Assembly
Bevel Gear Setting
Brakes
Description • Disassembly
Inspection
Assembly • Adjustment
Final Drives and Rear Wheels
Description – Removal
Disassembly
Inspection
Assembly
Front Axle and Steering
STEERING BOX
Removal • Disassembly
Inspection – Assembly – Adjustments
FRONT AXLE AND STEERING
Description
Overhaul
Front Axle Checks
Power Take-Off
POWER TAKE OFF
Overhauling
Fits and Tolerances – Torque Specifications –
Service Tools
Fits and Tolerances
Torque Specifications
Service Tools

POWER TRAIN
8 and 12-Speed
Description – Specifications – Lubrication
Foreword – Description
Transmission and Performance Data
Clutch
11” CLUTCH FERODO
Description and Operation
Removal
Disassembly
Inspection
Assembly
Adjustments
Installation
11″ Luk Clutch Description and Operation
Disassembly
Inspection
Assembly
Adjustments
Installation
Transmission
8-SPEED TRANSMISSION
Removal
Disassembly
Inspection
Assembly
Installation
AUXILIARY SPEED REDUCTION UNIT 12-SPEED
Fits and Tolerances – Torque Specifications – Service Tc
F its and Toleranccs
T orque Specifications
Service Tools

HYDRAULICS
GENERAL
SPECIFICATIONS
HYDRAULIC LIFT
Mechanics of Position Control Operation
Mechanics of Draft Control Operation
Removal – Disassembly
Inspection
Assembly and Installation
Oil Filter
3-Point Linkage
Adjustment
Checking Pressure Relief, Safety and
Drain Valves
REMOTE HYDRAULIC SYSTEM
HYDRAULIC PUMP
Overhauling
Trouble-Shooting Chart
POWER STEERING
FITS AND TOLERANCES, TORQUE
SPECIFICATIONS AND SERVICE TOOLS

ELECTRICAL

OPTIONAL EQUIPMENT & ACCESSORIES
Protective Frame Group Installation on Tractor w/Flat Top Wheel Guards
Protective Frame Group Installation on Tractor w/Curved Top Wheel Guards
48″ Tread Conversion Kit w/Flat Top Wheel Guards
48″ Tread Conversion Kit w/Curvcd Wheel Guards