Allis Chalmers I60 I600 Tractor Service Manual

Description

This 244 page, Allis Chalmers I-60 I-600 Forklift Service Manual is a reproduction of the original, out of print, manual. This printed book provides detailed service information, step-by-step repair instruction and maintenance specifications for Allis Chalmers I-60 and I-600 industrial tractors.

Table of Contents

Hood, Grille , Shell and Radiator
Grille Shell and Radiator
Assembly
Removal
Hood
Assembly
Removal
Support Channel
Special Torque Specifications

Gasoline Engine
Camshaft
Carburetor
Connecting Rod Bearings
Connecting Rods & Pistons
Pistons
Piston Pins
Piston Rings
Crankshaft Front Oil Seal
Crankshaft and Main Bearings
Crankshaft Rear Oil Seal
Cylinder Head
Cylinder Liner
Distributor
Engine Specifications
Fits and Tolerances of New Parts
Flywheel
Gasoline Engine
Governor
Oil Pump
Oiling System
Rocker Arms & Shaft
Thermostat
Timing Gear Cover
Torque Specifications
Water Pump

Diesel Engine
Camshaft
Connecting Rods
Crankshaft
Crankshaft Oil Seal (front)
Crankshaft Oil Seal (rear)
Cylinder Head
Cylinder Liners
Diesel Engine
Engine Specifications
Camshaft
Connecting Rods & Bearings
Crankshaft
Cylinder Block
Cylinder Head
Cylinder Sleeves
Exhaust Valves
Exhaust Valve Seat Inserts
Intake Valves
Intake Valve Rotates
Lubricating Oil Pump
Main Bearings
Piston
Piston Pin
Piston Ring
Rocker Arms
Specifications
Timing Gear Train
Valve Guides
Valve Lifters
Valve Springs (intake & Exhaust)
Flywheel
Assembly
Inspectioa
Removal
Oil Pressure Relief Valve
Oil Pump
Oil Sump
Oiling System
Piston & Rings
Rocker Arms & Shaft
Removal
Thermostat
Assembly
Removal
Torque Specifications
Driving Torques & Gauge Height
Trouble Shooting
Air Intake System
Checking Compression
Cooling System
Electrical
Engine
Fuel System
General
Instruments
Lubrication System
Starting System

Fuel Injection
Air or Energy Cell-
Air Timing
Bench Test Proceedures
Construction & Operation of Pump-
Centrifugal Governor
Charging & Discharging Delivery Type Rotor
Components & Functions
Delivery Valve Function
End Plate Operation
Fuel Flow
Return Oil Circuit
Torque Specifications
Disassembly
Steps 1 Thru 16
Drive Shaft
Disassembly
Inspection
Reassembly
Fuel System
Filters
General
Venting Fuel System
1-60 & 1-600 Tractors
Installation
Attaching Pump to Engine
Timing (w/ Timing Strap)
Timing (w/out Timing Strap)
Nozzle Holder & Nozzle
Spray Pattern
Parts Inspection
General
Supplementary
Pump Priming
Reassembly
Steps 1 Thru 22
Removal from Engine
Torque Control

Engine Clutch
Adjustment
Assembly
Clutch Release Bearing
Removal
Removal

Torque Housing
Engine Clutch Shaft
Assembly
Removal
Hollow Shaft with Gear
Idler Shaft & Gears
Intermediate Shaft & Gears
Assembly
Removal
Power Director
Power Take-Off Shaft – Front-
Shuttle Clutch
Torque Housing
Power Director or Standard 4 Speed Tractor only •
Shuttle Clutch Tractors Only

Shuttle Clutch & Oil Pump
Power Director and Shuttle Clutch
Adjustment of Clutch
Adjustment of Clutch Lever
Assembly
Example of Adjustment
Lubrication
Removal

Hydraulic Power Assist
Adjustment
Assembly
Checking Pressure
Controls
Components
Disassembly
Inspection
Installation   •
Removal

Transmission
Main Shaft & Gears
Assembly
Installation
Removal
Pump Shaft & Gears
Assembly
Removal
Rear Pto Shaft Oil Seals (front)
Assembly
Removal
Reverse Idler Shaft and Gear
Assembly
Removal
Transmission
Transmission Covers
Transmission Gear Shift Control Cover
Control Cover & Shift Lever Assembly
First & Fourth Shift Rod Assembly
First & Fourth Shift Rod Removal
Reverse Shift Rod Assembly
Reverse Shift Rod Removal
Second & Third Shift Rod Assembly
Second & Third Shift Rod Removal

Differential
Bevel Ring Gear
Backlash & Gear Tooth Contact Patterns
High Contact
Low Contact
Short Toe Contact
Differential
Assembly (spring Scale Method)
Assembly (inch Lbs Torque Method)
Removal

Final Drives
Final Drive Assembly
Removal
Pinion Shaft
Assembly
Removal
Rear Axle & Final Drive Gear
Assembly
Removal

Lift Shaft Housing
Rear Pto Shaft
Internal Hydraulic System, “traction Booster” & Position Control
Cam Followers & Plungers
Installation
Removal
Discharge Valves
Installation
Removal
High Volume Bleed Off Adjustment
Hydraulic Pump
Installation
Removal
Trouble Shooting
Hydraulic System
Schematic
Lever Friction Adjustment
Pressure Release Adjustment
Rate of Lower Adjustment
Relief Valve ( Traction Booster)
Remote Ram Section
Float Position
Hold Position
Lift Position
Lower Position
Sectional Control Valve (inlet)
Spool Valve Stick Test
“traction Booster” & Position Control
Tractor Ram
Hold Position
Lift Position
Sensing Valve Section
Traction Booster

3 Point Hitch
Power Steering
Hydraulic Cylinder
Power Steering
Power Steering (diesel Tractor)
Drive Shaft & Gears (removal & Installation)
Idler Shaft & Gears (removal Installation)  • •
Install Pump to Tractor
Pump Removal
Relief Valve (removal & Assembly)
Power Steering Pump (gas)
Checking Pump Relief Valve Pressure
Drive Shaft Gear Assembly & Removal
Idler Shaft & Gears Assembly & Removal
Install Pump to Engine
Relief Valve Assembly & Removal
Removal
Power Steering Valve
Disassembly
Reassembly
Removal
Seal Kit

Front Wheels

Electrical System
Electrical System
Diesel
Lighting (gas & Diesel)
Removal
Generator
Diesel
Gasoline
Instrument Panel (gas & Diesel)
Starter
Starting Motor
Diesel
Gasoline (12 Volt)

Flow Testing Hydraulic System