Caterpillar 3306 Diesel 6 Cylinder Vehicular Engine Service Workshop Manual

Description

Caterpillar 3306 Diesel Engine Factory Service Manual This engine is found in Caterpillar 966D WHEEL LOADERS, Caterpillar 528 SKIDDERS, Caterpillar 12G MOTOR GRADERS, Caterpillar 14G MOTOR GRADERS and Caterpillar 130G & 140G MOTOR GRADERS.

Provides detailed service information, step-by-step repair instruction and maintenance specifications for Caterpillar 3306 Diesel DIRECT INJECTION VEHICULAR ENGINE WITH NEW SCROLL FUEL SYSTEM with serial numbers 8Z, 10Z, and 13Z. Includes Systems Operation, Testing & Adjusting, Complete Engine Disassembly and Assembly.

The specifications section of this manual includes the following topic breakdown.

Air Induction and Exhaust System
Air Cleaner
Camshaft
Cylinder Head
Exhaust Manifold
Exhaust Pipe and Muffler
Muffler
Precleaner
Turbochargers
Turbocharger Impeller Installation
Valves
Valve Cover
Valve Rocker Arms and Lifters

Basic Engine Components
Bearing Surface (Journal) for Connecting Rods
Bearing Surface (Journal) for Main Bearings
Connecting Rod
Crankshaft
Crankshaft Hub and Damper
Cylinder Block
Cylinder Liner
Cylinder Liner Projection
Flywheel
Flywheel Housing
Flywheel Housing Bore
Flywheel Housing Runout
Flywheel Runout
Main and Connecting Rod Bearings
Piston and Rings
Timing Gear Cover
Trunnion

Cooling System
Radiator
V-Belt Tension Chart
Water Pump
Water Temperature Regulator

Electrical System
Alternators
Shutoff Solenoid
Solenoids
Starter Motors
Engine Design

Fuel System
Fuel Injection Equipment
Fuel Transfer Pump
Governor
Timing Gears

Lubrication System
Engine Oil Pressure
Oil Breather Cap
Oil Filter
Oil Pump

The Systems Operation, Testing & Adjusting section is arranged in the following manner:

Systems Operation

Air Inlet and Exhaust System
Air Inlet and Exhaust System
Cylinder Head and Valves
Turbocharger
Valve Mechanism
Basic Block
Crankshaft
Cylinder Block
Pistons, Rings and Connecting Rods
Vibration Damper
Cooling System
Cooling System
Cooling System Components
Electrical System
Charging System Components
Other Components
Starting System Components
Engine Design
Fuel System
Fuel Flow
Fuel Injection Nozzle
Fuel Injection Pump
Fuel Transfer Pump
Governor
Oil Flow for Fuel Pump and Governor
Lubrication System
System Oil Flow

Testing & Adjusting

Air Inlet and Exhaust System
Crankcase (Crankshaft Compartment) Pressure
Cylinder Head
Measurement of Exhaust Temperatures
Measurement of Pressure in Inlet Manifold
Procedure for Measuring Camshaft Lobes
Restriction of Air Inlet and Exhaust
Valve Clearance
Basic Block
Connecting Rod and Main Bearings
Connecting Rods and Pistons
Cylinder Block
Cylinder Liner Projection
Flywheel and Flywheel Housing
Piston Ring Groove Gauge
Cooling System
Testing the Cooling System
Checking Filter Cap and Relief Valve
Test Tools for Cooling System
Testing Radiator and Cooling System for Leaks
Water Temperature Regulator
V-Belt Tension Chart
Visual Inspection of the Cooling System
Electrical System
Battery
Charging System
Starting System
Test Tools for Electrical System
Fuel System
Checking Engine Cylinders Separately
Checking Engine Timing With 6V3100 Diesel Engine
Timing Indicator Group
Checking the Plunger and Lifter of an Injection Pump
Checking Timing by Timing Pin Method
Fuel Injection Lines
Fuel Setting Procedure
Fuel System Inspection
Governor Adjustments
Locating Top Center Compression Position for
No 1 Piston
Measuring Engine Speed
Removal and Installation of Fuel Injection Pumps
Testing Fuel Injection Nozzles
Lubrication System
Oil Pressure is High
Oil Pressure is Low
Too Much Bearing Wear
Too Much Oil Consumption
Troubleshooting

The Engine Disassembly and Assembly section of this manual includes the following information:

Air Cleaner Elements and Housing
Air Compressor –
Air Conditioner Compressor
Air Compressor Governor
Air Compressor Governor, Disassemble & Assemble
Alternator i
Camshaft
Camshaft Bearings
Connecting Rod Bearings
Crankshaft
Crankshaft Front Seal and Wear Sleeve
Crankshaft Main Bearings
Crankshaft Rear Seal and Wear Sleeve
Cylinder Head
Cylinder Liners
Electric Starting Motor
Engine
Engine Oil Cooler
Exhaust Manifold
Fan
Fan Drive
Fan Drive, Disassemble & Assemble
Flywheel
Flywheel Housing :
Fuel Injection Lines
Fuel Injection Nozzles
Fuel Injection Pumps
Fuel Injection Pumps, Disassemble & Assemble
Fuel Injection Pump Housings and Governor
Fuel Injection Pump Housing, Disassemble & Assemble
Fuel Priming and Primary Filter Pump Group
Fuel Priming and Primary Filter Pump Group, Disassemble & Assemble
Fuel Shutoff Solenoid
Fuel Transfer Pump
Fuel Transfer Pump, Disassemble & Assemble
Governor, Disassemble & Assemble
Hood
Muffler
Oil Filter Base
Oil Filter Base, Disassemble & Assemble
Oil Pan
Oil Pan Plate
Oil Pump
Oil Pump, Disassemble & Assemble
Pistons
Pistons, Disassemble & Assemble
Radiator and Guard
Radiator and Hydraulic Oil Cooler
Rocker Shaft and Pushrods
Rocker Shaft Disassemble & Assemble
Spacer Plate
Timing Gear Cover
Timing Gears and Plate
Torque Converter Oil Cooler
Turbocharger
Turbocharger, Disassemble & Assemble
Valves
Valve Cover
Valve Guides
Valve Lifters
Valve Seat Inserts
Vibration Damper and Pulley
Water Directors
Water Pump
Water Pump, Disassemble & Assemble
Water Temperature Regulator