Caterpillar D4D Crawler Service Manual

Description

This massive 800 page, printed Caterpillar D4D crawler service manual is a reproduction of the original out of print factory manual. This book provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Caterpillar D4D crawlers: Caterpillar D4D Crawler (97F1 & up), Caterpillar D4D Crawler (83J1 & up), Caterpillar D4D Crawler (82J1 & up), Caterpillar D4D Crawler (7R1 & up), Caterpillar D4D Crawler (74U1 & up), Caterpillar D4D Crawler (69K1 & up), Caterpillar D4D Crawler (66J1 & up), Caterpillar D4D Crawler (65J1 & up), Caterpillar D4D Crawler (61J1 & up), Caterpillar D4D Crawler (60J1 & up), Caterpillar D4D Crawler (59J1 & up), and Caterpillar D4D Crawler (49J1 & up).

Table of Contents

Air Cleaners
Alternators
Alternator Regulator
Camshaft
Checking and Adjusting Alignment For the
Flexible Coupling Drive
Connecting Rod
Coolant Flow Switch
Converter Oil Temperature Indicator
Crankshaft
Bearing Surface (Journal) for Connecting Rods
Bearing Surface (Journal) for Main Bearings
Main Bearings and Connecting Rod Bearings
Crankshaft Hub
Cylinder Block
Cylinder Head
Cylinder Liner
Cylinder Liner Projection
Engine Design (all engines)
Engine Mounting Bolts
Engine Oil Pressure
Exhaust Manifold
Exhaust Pipes and Muffler
Flexible Coupling Drive
Flexible Drive Coupling
Flexible Coupling Drive, Checking and
Adjusting Alignment
Flywheel
Flywheel Housing Bore
Flywheel Housing Runout
Flywheel Runout
Fuel Bypass Valve (Scroll Fuel System)
Fuel Injection Equipment (Scroll Fuel System)
Fuel Injection Equipment (Sleeve Metering Fuel System) Fuel Pressure Indicator
Fuel Ratio Control
Fuel Transfer Pump (Scroll Fuel System)
Fuel Transfer Pump (Sleeve Metering Fuel System)
Generators
Generator Regulator
Glow Plug Positioning
Governor (Scroll Fuel System)
Oil Breather Cap
Oil Filter
Oil Pressure Indicator
Oil Pressure Switch
Oil Pump
Pistons and Rings
Radiator
Service Meter
Starter Magnetic Switches
Starter Solenoids
Starting Motors
Tachometer Drive
Timing Gears (Scroll Fuel System)
Timing Gears (Sleeve Metering Fuel System)
Turbochargers
Turbocharger Impeller Installation
(AiResearch Only)
Valves
Valve Cover
Valve Rocker Arms and Lifters
V-Belt Tension Chart
Water Pumps
Water Temperature Indicator
Water Temperature Regulator

Adjustment of Final Drive Sprocket Bearings
Alignment of Track Roller Frame
Adjustment of the Track
Bevel Gear and Steering Clutch
Bevel Pinion
Case and Cover for Steering Clutch
Checking and Adjusting Alignment of the
Flexible Coupling Drive
Controls for the Steering Clutch
Adjustment for Steering Clutch Control Levers
Adjustment of Brakes
Drive Shaft (Direct Drive)
Equalizer Spring
Final Drive
Flexible Coupling Drive (Power Shift)
Flywheel Clutch and Controls (Direct Drive)
Flywheel Clutch and Interlock Linkage (Direct Drive)
Front Idler and Recoil Spring
Hydraulic Controls for the Transmission (Power Shift)
Oil Pumps:
Flywheel Clutch (Direct Drive)
Transmission (Power Shift)
Rollover Protective Structure
Torque Converter (Power Shift)
Track, Adjustment
Track Carrier Roller
Track Rollers
Track Roller Frame
Hydraulic Adjusted Track
Mechanical Adjusted Track
Transfer Gears (Power Shift)
Transmission:
(Direct Drive)
(Power Shift)
Transmission Filter (Power Shift)