Clymer 2001-2012 Honda TRX250EX Sportrax TRX250X ATV Repair Manual

Description

This Clymer Honda TRX250EX Sportrax Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2001-2012 Honda TRX250EX Sportrax TRX250X ATVs.

This manual contains the following information:

Honda TRX250EX Sportrax TRX250X QUICK REFERENCE DATA

Honda TRX250EX Sportrax TRX250X GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Tools, Precision measuring tools, Electrical system fundamentals, Basic service methods, Storage, Specifications

Honda TRX250EX Sportrax TRX250X TROUBLESHOOTING

Water damage, Engine operating requirements, Engine will not start, Poor idle speed performance, Poor medium and high speed performance, Electrical testing, Starting system, Charging system, Ignition system, Lighting system, Fuel system, Engine overheating, Engine, Engine noises, Cylinder leakdown test, Clutch, Transmission, Final drive, Handling, Frame noise, Brakes

Honda TRX250EX Sportrax TRX250X LUBRICATION, MAINTENANCE AND TUNE-UP

Pre-ride check list, Maintenance schedule, Tires and wheels, Battery, Engine oil and filter, Final drive gearcase oil, Control cable lubrication, General lubrication, Air and fuel system, Brake system, Spark arrestor, Suspension, Fasteners, Valve clearance, Engine compression test, Spark plug, Ignition timing, Idle speed adjustment, Specifications

Honda TRX250EX Sportrax TRX250X ENGINE TOP END

Cylinder head cover, Rocker arms, pushrods and cylinder head, Valves and valve components, Cylinder, Piston and piston rings, Camshaft, Specifications

Honda TRX250EX Sportrax TRX250X ENGINE LOWER END

Engine removal, installation, Oil cooler, Alternator cover, Flywheel and starter gears, Gearshift linkage, Oil pump, Oil screen and strainer, Crankcase and crankshaft, Engine break-in, Specifications

Honda TRX250EX Sportrax TRX250X CLUTCH AND PRIMARY DRIVE GEAR

Clutch cover, clutch release mechanism, Centrifugal clutch and primary drive gear, Change clutch, Specifications

Honda TRX250EX Sportrax TRX250X TRANSMISSION AND INTERNAL SHIFT MECHANISM

Transmission overhaul, Reverse idle gear assembly, Transmission inspection, Internal shift mechanism, Reverse selector cable replacement, Specifications

Honda TRX250EX Sportrax TRX250X FUEL, AIR AND EXHAUST SYSTEMS

Carburetor, Carbuertor adjustments, Throttle housing, Throttle cable replacement, Choke cable replacement, Fuel tank, Fuel valve, Air box, Exhaust system, Specifications

Honda TRX250EX Sportrax TRX250X ELECTRICAL SYSTEM

Electrical component replacement, Electrical connectors, Battery negative terminal, Charging system, Alternator, Ignition system, Starter, Starter relay, Diode, Lighting switch, Switches, Fuse, Specifications

Honda TRX250EX Sportrax TRX250X WHEELS, HUBS AND TIRES

Front wheel, Front hub, Rear wheel, Rear hub, Tires, Specifications

Honda TRX250EX Sportrax TRX250X FRONT SUSPENSION AND STEERING

Handlebar, Steering shaft, Tie rods, Steering knuckle, Control arms, Ball joint replacement, Shock absorbers, Specifications

Honda TRX250EX Sportrax TRX250X REAR AXLE, SUSPENSION AND FINAL DRIVE

Shock absorber, Rear axle, Final drive, Driveshaft, Swing arm, Specifications

Honda TRX250EX Sportrax TRX250X BRAKES

Brake service, Front brake pads, Front brake caliper, Front master cylinder, Brake hose replacement, Brake fluid draining, Brake bleeding, Rear brake drum, Rear brake pedal and cable, Rear brake lever, parking brake cable, Specifications

Honda TRX250EX Sportrax TRX250X BODY

Retaining clips, Retaining tabs, Seat, Side covers, Fuel tank cover, Front fender, Front and rear guards, Rear fender, Footpegs and mud guards, Handlebar cover

SUPPLEMENT, 2006-2012 Honda TRX250EX Sportrax TRX250X SERVICE INFORMATION

Brake light switch adjustment, Clutch lever adjustment, Reverse selector cable adjustment, Gearshift linkage, Clutch release mechanism, Clutch cover, Clutch lifter arm, Front center cover, Front fender, Fuel tank cover, Rear fender, Rear guard, Handlebar cover, Mud guards and footpegs

INDEX

Honda TRX250EX Sportrax TRX250X WIRING DIAGRAMS