Description
This Clymer Honda CBR900RR Fireblade 1993 1994 1995 1996 1997 1998 1999 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1993-1999 Honda CBR900RR and 1993-1999 Honda Fireblade motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 523 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tool, Basic service methods, Storage
CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Starting difficulties, Engine performance, Engine noises, Engine lubrication, Cylinder leakdown test, Clutch, Gearshift leakage, Transmission, Electrical troubleshooting, Test equipment, Basic test procedures, Electrical problems, Charging system, Ignition system troubleshooting, Starter system troubleshooting, Carburetor troubleshooting, Front suspension and steering, Brake problems
CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel, Maintenance intervals, Tune-up, Engine numbering and firing order, Air filter, Engine compression test, Spark plugs, Ignition timing, Valve clearance, Carburetor adjustment, Fuel hose inspection, Control cable lubrication, Throttle cable operation and adjustment, Choke cable inspection, Clutch cable adjustment, Engine oil and filter, Cooling system, Emission control systems, Battery, Tires and wheels, Front fork oil change, Drive chain, Brakes, Headlight aim, Sidestand and ignition cutoff switch, Steering bearings, Front suspension check, Rear suspension check, Nuts, bolts and other fasteners, Unscheduled maintenance, Storage
CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, Cylinder head cover, Camshafts, Cam chain tensioner, Cam chain, timing sprocket and chain guides, Cylinder head, Valves and valve components, Oil pan, oil strainer and pressure relief valve, Oil pump, Oil cooler, Stator coil and left crankcase cover, Flywheel, starter clutch and starter idle gear, Crankcase, Piston and connecting rod assembly, Crankshaft, Break-in procedure
CHAPTER FIVE, CLUTCH
Right crankcase cover, Clutch release mechanism, Clutch, Clutch cable replacement
CHAPTER SIX, SHIFT MECHANISM AND TRANSMISSION
External shift mechanism, Internal shift mechanism, Transmission troubleshooting, Transmission overhaul, Transmission inspection, Transmission shifting check
CHAPTER SEVEN, FUEL AND EMISSION CONTROL SYSTEM
Air filter housing, Carburetor operation, Carburetor service, Carburetor assembly, Carburetor overhaul, Carburetor separation, Float level, Idle drop adjustment, Throttle cable replacement, Choke cable replacement, Fuel tank, Fuel valve, Drain the fuel tank, Fuel pump and fuel filter (1993-1995), Emission control system decals, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Secondary air supply system (California only)
CHAPTER EIGHT, ELECTRICAL SYSTEM
Electrical connectors, Battery, Safety precautions, Charging system, Alternator, Ignition system, Electric starting system, Starter relay, Clutch diode, Lighting system, Combination meter, Combination meter (1998-1999), Tachometer inspection, Speedometer/speed sensor, Coolant temperature gauge and sensor, Headlight relays, Turn signal relay, Fuel cut relay (1993-1995), Throttle sensor (1996-1999), Horn, Switches, Fuses
CHAPTER NINE, LIQUID COOLING SYSTEM
Hoses and hose clamps, Cooling system inspection, Coolant reservoir, Radiator, Cooling fan, Thermostat, Water pump
CHAPTER TEN, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stands, Front wheel, Rear wheel, Wheel runout and balance, Front and rear hubs, Driven flange, Tubeless tire changing, Tire repairs, Sprocket replacement, Drive chain
CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Handlebar, Front fork, Steering head and stem, Steering bearing preload check, Steering head bearing races
CHAPTER TWELVE, REAR SUSPENSION
Shock absorber, Suspension linkage, Swing arm
CHAPTER THIRTEEN, BRAKES
Brake fluid selection, Preventing brake fluid damage, Disc brake, Front brake pads, Front brake caliper, Front master cylinder, Rear caliper, Rear master cylinder, Brake hose replacement, Brake disc, Rear brake pedal, Brake fluid draining, Brake bleeding
CHAPTER FOURTEEN, BODY PANELS AND EXHAUST SYSTEM
Seat, Pillion seat, Rear side covers, Rear cowl, Middle fairings, Lower fairings, Upper fairing inner covers, Upper fairing, Windshield, Front fender, Rear fender, Seat rail, Exhaust system
INDEX
WIRING DIAGRAMS