Clymer Honda CR125 1998-2002 Motorcycle Repair Manual

Description

This Clymer Honda CR125 1998-2002 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1998-2002 Honda CR125 motorcycles including:

2002 Honda CR125R
2001 Honda CR125R
2000 Honda CR125R
1999 Honda CR125R
1998 Honda CR125R

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 388 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage

CHAPTER TWO, TROUBLESHOOTING
Engine operating principles, Engine operating requirements, Starting the engine, Engine spark test, Engine performance, Engine noises, Leakdown test, Fuel system, Clutch, External shift mechanism and transmission, Kickstarter, Drive train noise, Front suspension and steering, Rear suspension, Frame noise, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals, Tune-up, Pre-ride inspection, Engine lubrication, Transmission oil, Air filter, Engine compression check, Ignition timing, Spark plug, Engine top end inspection, Carburetor, Exhaust system, Cooling system, Control cable inspection and lubrication, Throttle cable, Clutch, Kickstarter pedal and shift pedal, Drive chain and sprockets, Tires and wheels, Wheel bearings, Steering, Front fork, Rear shock absorber, Rear swing arm and linkage, General lubrication, Fasteners

CHAPTER FOUR, ENGINE TOP END
Cleanliness, Exhaust system, Exhaust manifold, Cylinder head, Cylinder, Exhaust valve system (1998-1999 models), Exhaust valve system (2000-on models), Piston, piston ring and connecting rod, Reed valve assembly, Engine break-in

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Servicing engine out of frame, Engine, Countershaft seal replacement, Left main bearing seal replacement, Crankcase and crankshaft, Crankcase seal and bearing replacement, Engine break-in

CHAPTER SIX, CLUTCH
Right crankcase cover, Exhaust valve governor and valve linkage, Clutch cover, Clutch, Clutch lifter lever, Primary drive gear, Kickstarter and kick idle gear, Gearshift linkage, Clutch cable replacement

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation, Transmission troubleshooting, Transmission, Service notes, Mainshaft, Countershaft, Transmission inspection, Internal shift mechanism

CHAPTER EIGHT, FUEL SYSTEM
Carburetor (1998-1999 models), Carburetor (2000-2001 models), Carburetor (2002 models), Float height adjustment, Carburetor rejetting, Fuel tank, Fuel shutoff valve, Throttle cable replacement, Air box

CHAPTER NINE, ELECTRICAL SYSTEM
Flywheel, Stator, Ignition coil, Ignition coil module (ICM), Engine stop switch, Ignition system testing, Ignition timing, Wiring diagrams

CHAPTER TEN, COOLING SYSTEM
Safety precautions, Hoses and hose clamps, Cooling system inspection, Water pump mechanical seal inspection, Pressure testing, Radiator, Water pump

CHAPTER ELEVEN, WHEELS, TIRES AND DRIVE CHAIN
Front wheel, Rear wheel, Front and rear hubs, Wheel service, Drive chain, Sprocket replacement, Tire changing

CHAPTER TWELVE, FRONT SUSPENSION AND STEERING
Handlebar, Handlebar grips, Steering head, Steering play check and adjustment, Steering head bearing races, Front fork, Front fork service (1998-1999 models), Front fork service (2000-on models), Fork inspection (all models), Fork oil change and oil level adjustment (all models), Front fork adjustment

CHAPTER THIRTEEN, REAR SUSPENSION
Rear suspension operation, Shock absorber, Shock linkage, Rear swing arm, Rear suspension adjustment

CHAPTER FOURTEEN, BRAKES
Brake service, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pad replacement, Rear brake caliper, Rear master cylinder, Brake hose replacement, Brake disc, Draining brake fluid, Brake bleeding, Rear brake pedal

CHAPTER FIFTEEN, BODY
Seat, Side covers, Radiator shrouds, Number plate, Front fender, Rear fender, Footpegs, Subframe

INDEX

WIRING DIAGRAMS