Clymer Honda CR125R 1992-1997 CR250 1992-1996 Motorcycle Repair Manual

Description

This Clymer Honda CR125R 1992-1997 CR250 1992-1996 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1992 1993 1994 1995 1996 1997 Honda CR125R and 1992-1996 Honda CR250R motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 468 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Engine operating principles / Serial numbers / Torque specifications / Fasteners / Lubricants / Sealant, cements and cleaners / Expendable supplies / Basic hand tools / Precision measuring tools / Test equipment / Special tools / Mechanic’s tips / Ball bearing replacement / Seals

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine starting troubles / Engine performance / Engine / Engine noises / Leak down test / Fuel system / Ignition system / Clutch / Transmission / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes

CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection / Maintenance schedule / Tires and wheels / Lubricants / Engine lubrication / Periodic lubrication / Periodic maintenance / Engine tune-up / Storage

CHAPTER FOUR / ENGINE (CR125R)
Servicing engine in frame / Engine / Cylinder head / Cylinder / Exhaust valve / Piston, piston pin and piston ring / Reed valve assembly / Engine sprocket / Countershaft seal replacement / Left side main bearing seal / Primary drive gear / External shift mechanism / Kickstarter / Crankcase and crankshaft / Transmission shifting check / Engine break-in

CHAPTER FIVE / ENGINE (CR250R)
Servicing engine in frame / Engine / Cylinder head / Cylinder / Exhaust valve / Piston, piston pin and piston rings / Reed valve assembly / Engine sprocket / Countershaft seal replacement / Left side main bearing seal replacement / Primary drive gear / External shift mechanism / Kickstarter / Crankcase and crankshaft / Transmission shifting check / Engine break-in

CHAPTER SIX / CLUTCH
Right crankcase cover and exhaust valve governor (CR125R) / Right crankcase cover (CR250R) / Clutch service (CR125R) / Clutch service (CR250R) / Clutch inspection (all models) / Clutch lifter lever / Clutch cable replacement / Exhaust valve governor and rack (CR250R)

CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission / Transmission overhaul (CR125R) / Transmission overhaul (CR250R) / Transmission inspection / Internal shift mechanism

CHAPTER EIGHT / FUEL AND EXHAUST SYSTEMS
Carburetor / Float level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Air box / Exhaust system

CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / Stator coils / Ignition control module / Ignition coil / Engine stop switch / Ignition timing / Wiring diagrams

CHAPTER TEN / LIQUID COOLING SYSTEM
Safety precautions / Cooling system check / Water pump (water seal and oil seal) inspection / Radiator / Water pump (CR125R) / Water pump (CR250R) / Hoses

CHAPTER ELEVEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Rim and spoke service / Tire changing / Handlebar / Steering head / Front fork / Front fork service (all 1992-1993 and 1994 CR250R) / Front fork service (1994 CR125R and all 1995-on models) / Front fork inspection (all models) / Front fork adjustment

CHAPTER TWELVE / REAR SUSPENSION
Rear wheel / Rear hub / Driven sprocket / Drive chain / Tire changing and tire repairs / Rim and spoke service / Pro-link system / Shock absorber / Shock linkage / Swing arm / Rear suspension adjustment

CHAPTER THIRTEEN / BRAKES
Brake fluid selection / Disc brake / Front brake pad replacement / Brake caliper / Front master cylinder / Rear brake pad replacement / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake disc / Draining brake fluid / Brake bleeding / Rear brake pedal

CHAPTER FOURTEEN / BODY
Seat / Side covers / Subframe

INDEX

WIRING DIAGRAMS