Honda CR250R 1997-2001 Clymer Motorcycle Repair Manual

Description

This Clymer Honda CR250R 1997 1998 1999 2000 2001 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997-2001 Honda CR250R two stroke motorcycles.

Includes everything you need to know in order to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 306 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Basic service methods, Serial number, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Storage

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Engine spark test, Engine performance, Engine noise, Engine leakdown test, Clutch, External shift mechanism and transmission, Kickstarter, Brakes, Steering, Electrical testing

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride inspection, Engine break-in, Service intervals, Fuel and lubricants, Transmission and component lubrication, Maintenance and inspection, Engine tune-up

CHAPTER FOUR, ENGINE TOP END
Shop cleanliness, Exhaust system, Cylinder head, Cylinder, Piston and piston rings, Exhaust valve system, Subexhaust valves and flap valve, Exhaust valve linkage, Exhaust valve governor and linkage, Exhaust valve operation check, Reed valves

CHAPTER FIVE, ENGINE LOWER END
Shop cleanliness, Engine, Crankcase, Crankcase seal and bearing replacement, Crankshaft

CHAPTER SIX, CLUTCH AND GEARCASE LINKAGE
Clutch cover, Right crankcase cover, Clutch, Gearcase linkage, Kickstarter and idle gear, Primary drive gear, Clutch cable replacement

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Service notes, Transmission operation, Mainshaft, Countershaft, Transmission inspection, Shift drum and forks

CHAPTER EIGHT, FUEL SYSTEM
Keihin carburetor (1997-2000 models), Mikuni carburetor (2001 models), Carburetor cleaning and inspection (all models), Float adjustment, Carburetor jetting, Throttle cable replacement, Air filter housing, Fuel tank, Fuel valve and filter

CHAPTER NINE, IGNITION SYSTEM
Alternator cover, Flywheel, Stator, Ignition system testing, Ignition control module, Ignition coil, Exciter coil, Ignition pulse generator, Power jet system (1997-1998 only), Engine stop switch, Ignition timing

CHAPTER TEN, COOLING SYSTEM
Safety precautions, Radiator, Water pump

CHAPTER ELEVEN, WHEELS, TIRES AND DRIVE CHAIN
Front wheel, Rear wheel, Front and rear hubs, Rim and spoke service, Drive chain, Sprockets, Tire changing

CHAPTER TWELVE, FRONT SUSPENSION AND STEERING
Handlebar, Steering stem and head, Fork oil change, Fork removal and installation, Fork service

CHAPTER THIRTEEN, REAR SUSPENSION
Pro-link suspension system, Shock absorber, Shock linkage, Swing arm, Swing arm service, Rear suspension adjustment

CHAPTER FOURTEEN, BRAKES
Disc brake fundamentals, Front brake pads, Front brake caliper, Front master cylinder, Rear brake pads, Rear brake caliper, Rear master cylinder, Rear brake pedal, Brake system draining, Brake system bleeding, Brake disc

CHAPTER FIFTEEN, BODY
Seat, Side covers, Radiator shrouds, Subframe

INDEX

WIRING DIAGRAMS