Clymer Honda CR250R CR450R CR480R CR500R Pro-Link 1981-1987 Motorcycle Repair Manual

Description

This Clymer Honda CR250R-500R Pro-Link 1981 1982 1983 1984 1985 1986 1987 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1981-1987 Honda CR250R, 1981 Honda CR450R, 1982-1983 Honda CR480R and 1984-1987 Honda CR500R motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 314 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Service hints, Torque specifications, Safety first, Special tips, Expendable
parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Mechanic’s tips

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, 2-stroke pressure testing, Front suspension and steering, Brake problems

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Service intervals, Periodic lubrication, Periodic maintenance, Tune-up

CHAPTER FOUR, LIQUID COOLED ENGINE
Engine operating principles, Engine lubrication, Servicing engine in frame, Engine removal/installation, Cylinder head, Cylinder, Engine decarbonizing, Reed valve assembly, Piston, piston pin and piston rings, Right crankcase cover (1987 CR250R an CR500R), Primary drive gear, Drive sprocket, Crankcase and crankshaft, Kickstarter, Break-in procedure

CHAPTER FIVE, AIR-COOLED ENGINE
Engine operating principles, Engine lubrication, Engine cooling, Servicing engine in frame, Engine removal/installation, Cylinder head, Cylinder, Engine decarbonizing, Reed valve assembly, Piston, piston pin and piston rings, Primary drive gear, Drive sprocket, Crankcase and crankshaft, Kickstarter, Break-in procedure

CHAPTER SIX, CLUTCH AND TRANSMISSION
Clutch, Clutch inspection, Clutch cable, External shift mechanism (1981-1983), External shift mechanism (1984-on), 5-speed transmission and internal shift mechanism (CR250R), 4-speed transmission and internal shift mechanism (1981-1982 450-480 cc), 5-speed transmission and internal shift mechanism (1983-on 480-500 cc), Internal shift mechanism inspection

CHAPTER SEVEN, FUEL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service (1981-1984), Carburetor service (1985-on), Carburetor adjustments, Optional Honda carburetor components, Throttle cable, Fuel shutoff valve and filter, Fuel tank, Fuel tank repair, Fuel filter, Exhaust system, ATAC system (1984-1985 CR250R), Governor shaft (1985 CR250R), Governor shaft (1984 CR250R), Rack and cam (1984-1985 CR250R), HPP system (1986-on CR250R)

CHAPTER EIGHT, ELECTRICAL SYSTEM
Alternator, Alternator (outer rotor type), Alternator (inner rotor type), Ignition system, CDI unit, Pulse generator (1984-on), Ignition coil, Ignition timing, Engine kill switch

CHAPTER NINE, LIQUID COOLING SYSTEM
Safety precautions, Cooling system check, Radiators, Water pump, Coolant hoses

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub (drum brake models), Front hub (disc brake models), Wheel balance, Wheel spokes, Tire changing, Tire repairs, Handlebar, Steering head, Front fork (1981-1985), Front fork (1986-on)

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Rear hub, Drive chain, Swing arm, Pro-Link system, Shock absorber, Pivot arm assembly, Sub-frame (1983-on)

CHAPTER TWELVE, BRAKES
Drum brakes, Hydraulic disc brakes, Front master cylinder, Rear master cylinder, Brake pad replacement, Front caliper, Rear caliper, Brake hose replacement, Brake disc, Bleeding the system, Brake cables, Rear brake pedal assembly

INDEX

WIRING DIAGRAMS