Clymer Honda GL1500 Gold Wing 1988-1992 Motorcycle Repair Manual

Description

This Clymer Honda GL1500 Gold Wing 1988-1992 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Gold Wing models: 1988 1989 1990 Honda GL1500, 1990 1991 1992 Honda GL1500SE, 1991-1992 Honda GL1500I Interstate, and 1991-1992 Honda GL1500A motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, cooling system, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 880 illustrated pages.

This rare book is out of print and available while supplies last.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Serial numbers, Parts replacement, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Threadlock, Gasket remover, Expendable supplies, Basic hand tools, Test equipment, Precision measuring tools, Cleaning solvent, Other special tools, Mechanic’s tips, Ball bearing replacement, Oil seals, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting procedures, Engine starting troubleshooting, Engine performance, Engine noises, Hydraulic valve adjuster system, Engine lubrication, Fuel system, Clutch, Transmission, Final drive, Excessive vibration, Front suspension and steering, Brake problems, Electrical troubleshooting

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Pre-checks, Service intervals, Tires and wheels, Crankcase breather hose (U.S. only), Evaporation emission control (California only), Battery, Periodic lubrication, Periodic maintenance, Rear suspension air shock adjustment, Tune-up

CHAPTER FOUR, ENGINE TOP END AND EXHAUST SYSTEM
Engine principles, Engine rotation, Servicing engine in frame, Camshaft timing belts and pulleys, Camshaft and rocker arm assemblies, Hydraulic tappet, Cylinder heads, Valves and valve components, Engine front cover, Exhaust system

CHAPTER FIVE, ENGINE BOTTOM END
Special tools, Parts requiring engine removal, Service precautions, Engine removal, Engine mounts, Engine installation, Rear engine cover, Reverse shift system, Starter drive gear (GL1500I), Starter clutch, Alternator clutch assembly, Primary drive and driven gears, Final drive gear, Shift drum lock system (GL1500 with reverse), Scavenging oil pump, Oil strainer and main oil pump, Cylinder block, Pistons and connecting rods, Crankshaft, Break-in procedure

CHAPTER SIX, CLUTCH
Clutch hydraulic system, Clutch master cylinder, Slave cylinder, Bleeding the clutch system

CHAPTER SEVEN, TRANSMISSION
External shift mechanism, Transmission, Internal shift mechanism, Output shaft

CHAPTER EIGHT, FUEL AND EMISSION CONTROL SYSTEMS
Fuel system identification, Air filter case, Carburetor operation, Carburetor service, Carburetor adjustment, Intake manifold, Fuel filter, Fuel pump, Fuel reserve sensor, Fuel level sensor, Auto fuel valve, Fuel tank, Hot air intake system, Decel compensation (shot air) system (1988), Decel compensation (shot air) system (1989-on), Primary air jet control system, High altitude compensation system (1988-1989), Secondary air supply system, Crankcase breather system–U.S. only, Evaporative emission control system–California only, Gasoline/alcohol blend test

CHAPTER NINE, ELECTRICAL SYSTEM
Electrical connectors, Battery, Charging system, Alternator, Ignition system, Ignition system electrical components, Starter/reverse motor (with reverse), Starter motor (with reverse), Starter system electrical components, Starter/reverse system electrical components, Reverse cable replacement, Lighting system, Lighting system electrical components, Fuel system electrical components, Cooling system electrical components, On-board suspension air compressor system electrical components (so equipped), Audio system electrical components, Cruise control system electrical components, Switches, Horn, Fuses and relays

CHAPTER TEN, ELECTRICAL TROUBLESHOOTING
Troubleshooting hints, Circuit design, Wiring diagrams, Electrical test equipment, Basic test procedures, Charging system troubleshooting, Ignition system troubleshooting, Starting system troubleshooting (without reverse), Starting system troubleshooting (with reverse), Reverse system troubleshooting (with reverse),  Lighting system troubleshooting, Fuel system troubleshooting, Cooling system troubleshooting, On-board suspension air compressor system troubleshooting (so equipped),  Audio system troubleshooting, Cruise control troubleshooting

CHAPTER ELEVEN, COOLING SYSTEM
Cooling system check, Radiator, Cooling fans, Coolant reserve tank, Thermostat, Coolant temperature sensor, Thermo valve, Thermostatic fan motor switch, Water pump, Coolant pipes, Hoses

CHAPTER TWELVE, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Handlebar, Steering head and stem, Steering head bearing race, Front fork, Anti-dive front suspension, Tires, Tire repairs, Wheel balance

CHAPTER THIRTEEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Final drive unit and drive shaft, Universal joint, Swing arm, Shock absorbers

CHAPTER FOURTEEN, BRAKES
Front brake pad replacement, Front disc brakes, Front master cylinder, Front caliper, Rear disc brake, Rear brake pad replacement, Rear master cylinder, Rear caliper, Front and rear brake discs, Metal brake lines, Bleeding the system, Rear brake pedal

CHAPTER FIFTEEN, FRAME AND BODY
Body panel identification, Windshield, Center fresh air visor (GL1500SE), Windshield adjustment lever (with reverse), Fairing, Seat, Rear side covers, Front side covers, Fairing pockets, Ignition switch cover, Top inner cover, Top compartment and radio/cassette deck, Instrument panel, Fairing front cover, Under cover, Radiator shroud, Fairing lower cover, Fairing inner covers, Air ducts, Front fairing, Trunk/saddlebags, Trunk lower cover, Trunk, Saddlebag lower cover, Saddlebags, Front fender, Rear fender, Adjustable footrest (SE models), Body repair and painting

CHAPTER SIXTEEN, ADDITIONAL INFORMATION FOR NON-U.S. MODELS
Fuel system identification, Air cleaner case, Carburetor service, Carburetor adjustment, Intake manifold, Auto fuel valve, Decel compensation (shot air) system (1988), Secondary air supply system, Headlight (Sweden),  Lighting system electrical components, Fuel system electrical components, Audio system electrical components, Cruise control system electrical components, Switches, Steering head and stem, Windshield adjustment lever

INDEX

WIRING DIAGRAMS, U.S. MODELS

WIRING DIAGRAMS, NON-U.S. MODELS