Clymer Kawasaki Jet Ski 1992-1994 Shop Manual

Description

This Clymer Kawasaki Jet Ski 1992-1994 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1992 1993 1994 Kawasaki Jet Ski JS440SX, JS550SX JB650 Jet Mate, JF650X2 JF650TS, JL650SC JS650SX, JH750SS JS750SX, JH750Xi JT750ST, and JH750XiR personal watercraft.

Includes quick reference data, general information on each model, troubleshooting, lubrication, maintenance and tune-up, engine, drive train, fuel system, exhaust system, electrical system, oil injection system, bilge system, steering system and complete wiring Diagrams. Features 488 illustrated pages.
QUICK REFERENCE DATA

CHAPTER ONE/GENERAL INFORMATION

Manual organization/Notes, cautions and warnings/Safety first/Service hints/Engine operation/Clearing a submerged jet ski/Torque specifications/Fasteners/Lubricants/Gasket sealant/Thread locking compound/Parts replacement/Basic hand tools/Precisions measuring tools/Special tools/Mechanic’s tips
CHAPTER TWO/TROUBLESHOOTING

Operating requirements/Starting system/Charging system/Ignition system/Stop switch relay/Fuel system/Engine/Two-stroke engine pressure testing/Steering
CHAPTER THREE/LUBRICATION, MAINTENANCE AND TUNE-UP

Operational check list/Lubrication/Periodic maintenance/On-shore cooling/Steering cable adjustment/Trim cable adjustment/Throttle cable adjustment/Choke cable adjustment/Engine tune-up/Storage
CHAPTER FOUR/ENGINE (440 AND 550 CC)

Engine lubrication/Service precautions/Serial numbers/Servicing engine in hull/Engine/Engine top end/Cylinder/Piston, piston pin and piston rings/Crankcase and crankshaft
CHAPTER FIVE/ENGINE (650 AND 750 CC)

Engine lubrication/Service precautions/Serial numbers/Servicing the engine in the hull/Engine/Engine top end/Cylinder/Piston, piston pin and piston rings/Reed valve assembly/Crankcase and crankshaft/Water drain valve/Starter reduction gear
CHAPTER SIX/DRIVE TRAIN

Drive shaft (JS440SX)/Drive shaft (550, 650, and 750 cc models)/Jet pump (JS440SX)/Jet pump (JS550SX)/Jet pump (650 and 750 cc models)/Reverse system (JL650SC, JB650 Jet Mate and JT750ST)
CHAPTER SEVEN/FUEL AND EXHAUST SYSTEMS

Flame arrestor/Mikuni carburetor (JS440SX)/Keihin carburetor (JS550SX and all 650 and 750 cc models)/Fuel pump/Fuel tank/Main fuel valve/Exhaust system (JS440SX)/Exhaust system (JS550SX)/Exhaust system (JF650X-2 and JS650SX)/Exhaust system (JF650TS)/Exhaust system (JL650SC)/Exhaust system (JB650 Jet Mate)/Exhaust system (JS750SX)/Exhaust system (JT750ST, JH750SS and JH750 Super Sport Xi)/Exhaust system (JH750XiR)/Exhaust system cleaning and inspection (all models)
CHAPTER EIGHT/ELECTRICAL SYSTEMS

Battery/Charging system/Electric starting system/Capacitor discharge ignition (CDI)/ RPM limiter (JS550SX)/Electric box (JS440SX and JS550SX)/Electric box (JS650SX)/Electric box (JF650SX-2)/Electric box (JF650TS and JB650 Jet Mate)/Electric box (JL650SC)/Electric box (JS750SX)/Electric box (JH750SS, JT750ST, JH750 Super Sport Xi and JH750XiR)/Bilge pump test (JB650 Jet Mate)/Bilge blower (JB650 Jet Maine)/Temperature sensor switch/Stop and start switches
CHAPTER NINE/OIL INJECTION SYSTEM

Oil pump service/Oil tank/Oil level sensor/Oil tank check valve/Oil pump
CHAPTER TEN/BILGE SYSTEM

Vacuum-type bilge system/Electric bilge system (JB650 Jet Maine)
CHAPTER ELEVEN/STEERING AND HULL REPAIR

Steering assembly (JS440SX, JS550SX and JS650SX)/Steering assembly (JF650X-2)/Steering assembly (JF650TS)/Steering assembly (JL650SC)/Steering assembly (JB650 Jet Mate)/Steering assembly (JS750SX)/Steering assembly (JT750ST, JH750SS, JH750 Super Sport Xi and JH750XiR)/Trim adjuster (1993 JH750 Super Sport Xi)/Hull repair/Deck frame (JF650X-2)
INDEX
WIRING DIAGRAMS