KLR650 Kawasaki Motorcycle Repair Manual Clymer 1987-2007

Description

This 1987-2007 Kawasaki KLR650 Repair Manual By Clymer Provides Detailed Service Information, Step-by-step Repair Instruction And Maintenance Specifications For The Following dual sport / adventure Motorcycles:

1987 Kawasaki KLR650-a1
1988 Kawasaki KLR650-a2
1989 Kawasaki KLR650-a3
1990 Kawasaki KLR650-a4
1991 Kawasaki KLR650-a5
1992 Kawasaki KLR650-a6
1993 Kawasaki KLR650-a7
1994 Kawasaki KLR650-a8
1995 Kawasaki KLR650-a9
1996 Kawasaki KLR650-a10
1997 Kawasaki KLR650-a11
1998 Kawasaki KLR650-a12
1999 Kawasaki KLR650-a13
2000 Kawasaki KLR650-a14
2001 Kawasaki KLR650-a15
2002 Kawasaki KLR650-a16
2003 Kawasaki KLR650-a17
2004 Kawasaki KLR650-a18
2005 Kawasaki KLR650-a19
2006 Kawasaki KLR650-a20
2007 Kawasaki KLR650-a21

The Book Includes 329 Pages, Color Wiring Diagrams And Hundreds Of Photos And Illustrations.

The Chapter Breakdown For This Title Is:

Quick Reference Data

Chapter One, General Information
Manual Organization, Warnings, Cautions And Notes, Safety, Warning Label, Serial Numbers, Fasteners, Shop Supplies, Basic Tools, Precision Measuring Tools, Storage

Chapter Two, Troubleshooting
Operating Requirements, Starting The Engine, Four-stroke Operating Principles, Engine Spark Test, Engine Performance, Electrical Testing, Starting System, Engine Noise, Motorcycle Noise, Engine Leakdown Test, Leak-down Tester, Clutch, Gear Shift Linkage And Transmission, Brakes, Steering And Handling

Chapter Three, Lubrication, Maintenance And Tune-up
Pre-ride Inspection, Engine Break-in, Tune-up And Service Intervals, Battery, Fuel And Lubricants, Periodic Lubrication, Maintenance And Inspection, Engine Tune-up, Spark Plugs

Chapter Four, Engine Top End
Shop Cleanliness, Exhaust System, Cylinder Head Cover, Camshafts And Cam Chain Tensioner, Cylinder Head, Valves, Cylinder, Piston And Piston Rings

Chapter Five, Engine Lower End
Shop Cleanliness, Engine, Cam Chain And Lower Guide, Left Crankcase Cover, Engine Balancer, Crankcase, Seal Replacement, Crankcase Bearing Replacement, Crankshaft

Chapter Six, Clutch, Gearshift Linkage And Lubrication System
Right Crankcase Cover, Clutch, External Gearshift Linkage, Oil Pump, Primary Drive Gear, Clutch Cable Replacement, Kickstarter

Chapter Seven, Transmission And Internal Shift Mechanism
Transmission Operation, Service Notes, Input Shaft, Output Shaft, Transmission Inspection, Shift Drum And Forks

Chapter Eight, Fuel System
Carburetor, Carburetor Cleaning And Inspection, Float Adjustment, Carburetor Systems, Fuel Valve, Evaporative Emissions Control System (california Only), Throttle Cable Replacement, Air Filter Housing

Chapter Nine, Electrical System
Resistance Testing Guidelines, Continuity Testing Guidelines, Ignition And Charging System Operation, Alternator Cover, Stator And Pickup Coil, Rotor And Starter Clutch, Starter, Starting System, Ignition System, Charging System, Fan System, Water Temperature Gauge And Sending Unit, Turn Signal Relay, Headlight, Left Handlebar Switches

Chapter Ten, Cooling System
Safety Precautions, Radiator And Fan, Thermostat, Water Temperature Sending Unit, Water Pump

Chapter Eleven, Wheels, Tires And Drive Chain
Front Wheel And Speedometer Drive Unit, Rear Wheel, Front And Rear Hubs, Rim And Spoke Service, Drive Chain, Sprockets, Tire Changing

Chapter Twelve, Front Suspension And Steering
Handlebar, Steering Stem And Head, Fork Removal And Installation, Fork Service

Chapter Thirteen, Rear Suspension
Link-type Suspension System, Shock Absorber, Shock Absorber Linkage, Swing Arm, Swing Arm Service, Shock Absorber Adjustment

Chapter Fourteen, Brakes
Disc Brake Fundamentals, Front Brake Pads, Front Brake Caliper, Front Master Cylinder, Rear Brake Pads, Rear Brake Caliper, Rear Master Cylinder, Rear Brake Pedal, Brake System Draining, Brake System Bleeding, Brake Disc

Chapter Fifteen, Body
Side Covers, Seat, Fuel Tank, Radiator Covers, Skid Plate, Front Fender, Fairing, Subframe

Index

Wiring Diagrams