Kawasaki VN700 VN750 Vulcan 1985-2006 Clymer Motorcycle Repair Manual

Description

This Clymer Kawasaki VN700 VN750 Vulcan 1985-2006 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1985 Kawasaki VN700 (U.S.), 1985 Kawasaki VN750 (U.K.) and 1986-2006 Kawasaki VN750 motorcycles.

1985 1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
2000 2001 2002 2003 2004 2005 2006

Features 461 illustrated pages.

The chapter breakdown of this repair manual is as follows:

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Parts replacement, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Threadlock, Gasket remover, Expendable supplies, Parts replacement, Basic hand tools, Test equipment, Precision measuring tools, Special tools, Cleaning solvent, Mechanic’s tips, Ball bearing replacement, Oil seals, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Emergency troubleshooting, Engine starting troubleshooting, Engine performance, Engine noises, Engine lubrication, Clutch, Gearshift linkage, Transmission, Electrical troubleshooting, Test equipment, Basic test procedures, Electrical problems, Charging system troubleshooting, Ignition system troubleshooting, Starter system troubleshooting, Carburetor troubleshooting, Excessive vibration, Front suspension and steering, Brake problems

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Pre-checks, Service intervals, Tires and wheels, Battery, New battery installation, Battery electrical cable connectors, Periodic lubrication, Periodic maintenance, Tune-up

CHAPTER FOUR, ENGINE
Engine principles, Servicing engine in frame, Engine, External oil line, Crankcase right-hand side cover, Cylinder head and camshafts, Cylinder head and cover inspection, Camshaft inspection, Rocker arm and hydraulic lash adjuster assemblies, Valves and valve components, Cylinder block, Camshaft, drive chains, guides and tensioner assemblies, Pistons and piston rings, Oil pump, Primary drive gear, Balancer assembly and starter gears, Front bevel gear assembly, Crankcase, Crankshaft and connecting rods, Break-in

CHAPTER FIVE, CLUTCH
Clutch, Clutch release mechanism

CHAPTER SIX, TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism, Transmission and internal shift mechanism

CHAPTER SEVEN, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor assembly, Carburetor service, Carburetor adjustments, Fuel system cleanliness inspection, Throttle cable replacement, Choke cable replacement, Air filter, Fuel tank, Fuel shutoff valve and filter, Fuel level sensor, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Clean air system (California and Switzerland models), Exhaust system

CHAPTER EIGHT, ELECTRICAL SYSTEM
Electrical connectors, Battery negative terminal, Charging system, Voltage regulator/rectifier, Alternator, Transistorized ignition system, Starter system, Electric starter, Starter relay, Lighting system, Switches, Electrical components, Junction box and fuse panel, Wiring diagrams

CHAPTER NINE, LIQUID COOLING SYSTEM
Hoses and hose clamps, Cooling system check, Pressure check, Radiator, Cooling fan and shroud, Thermostat and housing, Water pump, Hoses

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheels, Tires, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing races, Front forks

CHAPTER ELEVEN, REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Final drive unit, Drive shaft, Swing arm, Shock absorbers

CHAPTER TWELVE, BRAKES
Front disc brakes, Front brake pad replacement, Front brake caliper, Front master cylinder, Front brake hose replacement, Front brake disc, Bleeding the system, Rear drum brake, Rear brake pedal and cable/rod assembly

CHAPTER THIRTEEN, FRAME
Seat, Frame side covers, Frame head side covers, Footpegs, Sidestand, Centerstand, Front fender, Rear fender, Rear hand grip, Frame

INDEX

WIRING DIAGRAMS