Clymer Polaris Water Vehicles 1992-1995 Shop Manual

Description

This Clymer Polaris Water Vehicles 1992 1993 1994 1995 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1992-1995 Polaris SL650, SL650 Std. SL750 and SLT750 personal watercraft.

Includes quick reference data, general information on each vehicle, troubleshooting, lubrication, maintenance, tune-up procedures, engine, fuel system, exhaust system, electrical system, oil injection system, cooling system, steering system and complete wiring diagrams. Features 296 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Service hints, Engine operation, Model number, Engine identification number, Hull identification number, Parts replacement, Clearing a submerged watercraft, Torque specifications, Safety first, Expendable supplies, Basic hand tools, Precision measuring tools, Special tools, Mechanic’s tips, Lubricants, RTV gasket sealant, Threadlocking compound, Gasket remover

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Testing electrical components, Starting system, Charging system, Ignition system, Fuel system, EnginE, 2-stroke pressure testing, Steering, Jet pump, Fuel gauge

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Operational checklists, Fuel and lubrication, Service intervals, Periodic maintenance, General inspection and maintenancE, Engine tune-up, Battery

CHAPTER FOUR, ENGINE
Engine lubrication, Service precautions, Servicing the engine in the hull, Special tools, Precautions, Engine removal, Engine support plate and rubber mounts, Engine installation, Engine/jet pump alignment, Exhaust pipe and manifold, Engine top end, Cylinders, Piston, piston pin and piston rings, Crankcase and crankshaft, Rear coupling

CHAPTER FIVE, DRIVE SYSTEM
Service precautions, Jet pump, Driveshaft bearing, seals and housing, Electric quick trim system

CHAPTER SIX, FUEL SYSTEM
Fuel system identification, Air intake silencer and flame arrestor, Carburetors, Automatic shutoff valvE, Manual shutoff valvE, Fuel pump, Reed valves, Fuel gauge, Fuel tank

CHAPTER SEVEN, ELECTRICAL SYSTEM
Battery, Ignition system, Electrical box, Charging system, Starting system, Electric trim, Instruments

CHAPTER EIGHT, OIL INJECTION SYSTEM
System components, Oil pump service, Component replacement

CHAPTER NINE, COOLING SYSTEM
Hoses, Maintenance, Component replacement

CHAPTER TEN, STEERING SYSTEM
Component replacement

CHAPTER ELEVEN, OFF-SEASON STORAGE
Storage

INDEX

WIRING DIAGRAMS