Sea-Doo Water Vehicles 1997-2001 Clymer PWC Shop Manual

Description

This Clymer Sea-Doo Water Vehicles 1997 1998 1999 2000 2001 Shop Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Sea-Doo 1997-2001 GS, 1997 GSI, 1997 GSX, 1999-2000 GSX RFI, 1997-1999 GSX Limited, 1997-2001 GTI, 1997-2001 GTS, 1997 GTX, 2000-2001 GTX DI, 1998-2001 GTX RFI, 1998-1999 GTX Limited, 1997 HX, 2000-2001 LRV, 2000-2001 RX, 2000-2001 RX DI, 1997 SP, 1997-1999 SPX, 1997 XP and 1998-1999 XP Limited water vehicles.

Includes quick reference data, general information on each model, troubleshooting, lubrication, maintenance, tune-up procedures, engine, drive system, fuel system, electrical system, oil injection system, cooling system, steering system and complete wiring diagrams. Features 464 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION

Manual organization, Warnings, cautions and notes, Safety, Service hints, Engine operation, Model number, Engine identification number, Hull identification number, Parts replacement, Clearing a submerged watercraft, Disabled craft water towing, Fasteners, Lubricants, RTV gasket sealant, Threadlocking compound, Basic hand tools, Special tools, Precision measuring tools, Electrical system fundamentals, Basic mechanical skills

CHAPTER TWO, TROUBLESHOOTING

Basic engine operation, Testing electrical components, Emergency troubleshooting (engine turns over but will not start), Engine starting, Engine performance, Electrical junction boxes and MPEM modules, Starting system, Charging system, Ignition system, Rotax fuel injection (RFI) system, Orbital direct injection (DI) system, Variable trim system, Carbureted fuel system, Engine, Two-stroke pressure testing, Steering, Jet pump

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Operational checklist, Break-in procedure, Ten-hour inspection, Lubrication, Periodic maintenance, Engine tune-up, Ignition system, Off-season storage

CHAPTER FOUR, ENGINE

Engine rotation, Engine lubrication, Service precaution, Servicing engine in hull, Special tools, Engine removal, Engine support and rubber mounts, Engine installation, Jet pump/engine alignment, Exhaust pipes and manifold, Engine top end, Cylinders, Piston, piston pin and piston rings, Crankcase and crankshaft, Rotary valve and shaft, Air compressor (DI engines), PTO flywheel

CHAPTER FIVE, DRIVE SYSTEM

Service precautions, Jet pump, Jet pump assembly, Jet pump installation, Drive shaft boot and floating seal assembly, Mid-bearing, Variable trim system, Reverse system

CHAPTER SIX, FUEL SYSTEM (CARBURETED)

Fuel system precautions, Fuel system identification, Air intake silencer and flame arrester, Carburetor, Carburetor pressure testing, Fuel tank, Fuel valve, Fuel pickup and sensor assembly, Fuel system pressure test

CHAPTER SEVEN, FUEL INJECTION SYSTEM

Fuel system precautions, Fuel system identification, Air silencer and flame arrester, Throttle body, Fuel injection system sensors, Fuel rail and fuel injectors (RFI engines), Air/fuel/rail, regulators and injections (DI engines), Fuel pressure regulator, Fuel tank, Fuel pump and sensor assembly, Air compressor, Fuel system pressurization

CHAPTER EIGHT, ELECTRICAL SYSTEM

Battery, Charging system, Electric starting system, Flywheel and stator plate (717 engines), Flywheel and stator (787 and 947 engines), Magneto housing, Electrical junction boxes and MPEM modules, Switches, Fuel level sensor, LCD fuel gauge, Oil level sensor, Speedometer and speed sensor, Tachometer, Variable trim system gauge (VTS), Information center, Fuses, Wiring diagrams

CHAPTER NINE, OIL INJECTION SYSTEM

System components, Oil pump service, Component replacement, Oil pump

CHAPTER TEN, COOLING SYSTEM

Cooling system operation, Cooling system identification, Hose and hose fitting replacements, Hose clamps, Engine drain hose, Cooling system flushing, Water flow regulator valve (787 and 947 engines)

CHAPTER ELEVEN, STEERING SYSTEM

Handlebar grips, Handlebar cover, Steering stem (1997-2000 GTS models), Steering stem (SP and SPX models), Steering stem (1997 HX and XP models), Steering stem (1998-2001 XP and XP Limited models), Steering stem (all with standard steering except the HX, SP, SPX, XP, XP Limited and the 1997-2000 GTS), Steering stem (all with adjustable steering), Steering cable replacement, Handlebar alignment

INDEX

WIRING DIAGRAMS