Clymer Suzuki 9.9-70hp Four-stroke Outboard 1997-2000 Repair Manual

Description

This Clymer Suzuki 9.9-70hp Four-stroke Outboard 1997-2000 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997-2000 Suzuki 9.9-70hp four-stroke outboard including DF9.9, DF15, DF25, DF30, DF40, DF50, and DF70 motors.

Includes general information on each model, tools and techniques, troubleshooting and testing, lubrication, maintenance and tune-up, synchronization and adjustment, fuel system, electrical and ignition, power head, gearcase, starter, trim and midsection, remote control and complete wiring diagrams. Features 426 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealants, Galvanic corrosion, Protection from galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

CHAPTER THREE, TROUBLESHOOTING AND TESTING
Outboard engine identification, Troubleshooting test equipment, Troubleshooting preparation, Starting difficulty, Fuel system, Starting system, Charging system, Ignition system, Warning system, Fuses and wire harness, Wire harness, Power head, Cooling system, Gearcase, Trim system, Electronic fuel injection

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Before and after each use, Routine power head maintenance, Midsection maintenance, Gearcase maintenance, Storage preparation, Tune-up

CHAPTER FIVE, SYNCHRONIZATION AND ADJUSTMENT
Valve adjustment, Throttle cable and linkage adjustment, Shift cable and linkage adjustment, Carburetor synchronization (DF25 and DF30 models), Pilot screw adjustment, Idle speed adjustment, Choke solenoid and choke linkage, Dashpot adjustment, Neutral-only start cable, Trim position sender, Trim tab

CHAPTER SIX, FUEL SYSTEM
Fuel system service precautions, Low pressure fuel pump, Silencer cover, Carburetor removal and installation, Carburetor overhaul, Fuel injection system

CHAPTER SEVEN, ELECTRICAL AND IGNITION
Starting system, Charging system, Ignition system, Warning system, Battery maintenance

CHAPTER EIGHT, POWER HEAD
Flywheel, Power head removal/installation/repair, Cylinder head, Cylinder block component removal, Cylinder block disassembly, Cylinder block cleaning, Cylinder block inspection and maintenance, Cylinder block assembly, Break-in procedure

CHAPTER NINE, GEARCASE
Gearcase shim selection, Gearcase shim adjustments

CHAPTER TEN, MANUAL STARTER
Manual starter

CHAPTER ELEVEN, HYDRAULIC TRIM AND MIDSECTION
Trim system, Midsection

CHAPTER TWELVE, REMOTE CONTROL

INDEX

WIRING DIAGRAMS