Clymer Suzuki GSF600 Bandit 1995-2000 Repair Manual

Description

Clymer Suzuki GSF600 Bandit 1995-2000 Repair Manual

This Clymer Suzuki GSF600 Bandit 1995-2000 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1995-2000 Suzuki GSF600 Bandit motorcycles.

Includes tune-up and routine maintenance, engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, frame and body, and the electrical system. Features complete wiring diagrams.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Starting difficulties, Engine performance, Engine noises, Engine lubrication, Cylinder leakdown test, Clutch, Transmission, Fuel system, Drive train noise, Electrical troubleshooting, Test equipment, Basic test procedures, Charging system, Ignition system, Starting system, Handling, Brakes, Frame noise

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list, Maintenance schedule, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Non-scheduled maintenance, Engine tune-up, Spark plugs, Storage

CHAPTER FOUR, ENGINE TOP END
Engine service notes, Engine principles, Cylinder head cover, Camshafts, Cam chain tensioner, Cam chain, Rocker arms, Cylinder head, Valves and valve components, Cylinder block, Piston and piston rings

CHAPTER FIVE, ENGINE LOWER END
Servicing the engine in frame, Engine, Oil pump, Oil cooler, Oil pan, oil strainer and oil pressure regulator, Starter clutch and gears, Crankcase, Crankshaft, Connecting rods, Break-in

CHAPTER SIX, CLUTCH
Clutch, Clutch release mechanism, Clutch cable replacement

CHAPTER SEVEN, TRANSMISSION AND GEARSHIFT MECHANISM
Engine drive sprocket cover, Engine drive sprocket, External gearshift mechanism, Transmission, Internal gearshift mechanism

CHAPTER EIGHT, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor assembly, Carburetor, Pilot screw, Throttle position sensor (2000 models), Carburetor heater (UK models), Carburetor separation, Float height adjustment, Throttle cable replacement, Starter cable replacement, Air filter housing, Fuel tank, Fuel valve, Fuel filter, Crankcase breather system, Evaporative emission control system (California only), Purge control valves and charcoal canister, PAIR system (1995-1999 California and Switzerland, 2000 models), Exhaust system

CHAPTER NINE, ELECTRICAL SYSTEM
Preliminary information, Negative battery terminal, Charging system, Alternator, Ignition system, Starting system, Starter motor, Starter relay, Lighting system, Switches, Relays, Combination meter, Fuses, Main fuse, Wiring diagrams

CHAPTER TEN, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand, Front wheel, Rear wheel, Rear coupling and rear sprocket, Front and rear hubs, Wheels, Tires, Tire repairs, Drive chain

CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING
Handlebar, Left handlebar grip replacement, Steering head and stem, Steering head bearing race replacement, Steering stem bearing replacement, Front fork

CHAPTER TWELVE, REAR SUSPENSION
Shock absorber, Shock lever assembly, Swing arm, Bearing replacement

CHAPTER THIRTEEN, BRAKES
Brake service, Front brake pad replacement, Front caliper, Rear brake pad replacement, Rear brake caliper, Front master cylinder, Rear master cylinder, Brake hose replacement, Brake disc, Bleeding the brakes, Rear brake pedal

CHAPTER FOURTEEN, BODY AND FRAME
Seat, Front fender and brace (1995-1999 models), Front fender (2000 models), Fairing (1995-1999 GSF600S models), Fairing (2000 GSF600S models), Fairing inspection, Rear frame cover, Side cover (2000 models), Sidestand, Centerstand (GSF600S models)

INDEX

WIRING DIAGRAMS