Clymer Suzuki GSX-R600 1997-2000 Repair Manual

Description

This Clymer Suzuki GSX-R600 1997 1998 1999 2000 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1997-2000 Suzuki GSX-R600 motorcycles.

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Special tools, Basic service methods, Storage

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Starting difficulties, Engine is difficult to start, Poor idle speed performance, Poor medium and high speed performance, Starting system, Charging system, Ignition system, Fuel system, Engine overheating, Engine, Engine noises, Cylinder leakdown test, Clutch, Transmission, Drivetrain noise, Handling, Frame noise, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list, Maintenance schedule, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Engine tune-up, Spark plugs

CHAPTER FOUR, ENGINE TOP END
Engine principles, Exhaust system, Cylinder head cover, Camshaft, Cam chain tension and guides, Cam chain, Cylinder head, Valve lifters and shims, Valves and valve components, Cylinder block, Piston and piston rings

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine, Oil pump, Oil pan and strainer, Oil pressure regulator, Oil cooler, Starter clutch and gears, Crankcase, Crankshaft, Connecting rods, Engine break-in

CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
External gearshift mechanism, Clutch, Clutch lifter mechanism, Clutch cable replacement

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission, Internal gearshift mechanism

CHAPTER EIGHT, FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation, Carburetor, Pilot screw, Fuel level, Carburetor float height, Throttle position sensor, Solenoid valve (1998-on), Carburetor heater (U.K. models), Throttle cable replacement, Starter cable replacement, Air box, Fuel tank, Fuel valve, Fuel pump and fuel filter, PAIR (air supply) system, Crankcase breather system, Evaporative emission control system (California only)

CHAPTER NINE, ELECTRICAL SYSTEM
Preliminary information, Battery negative terminal, Charging system, Voltage regulator/rectifier, Alternator, Capacitor discharge ignition system, Starter relay, Lighting system, Switches, Combination meter, Horn, Relays, Fuel pump, Cooling system, Fuses, Wiring and connectors, Wiring Diagrams

CHAPTER TEN, COOLING SYSTEM
Temperature warning system, Hoses and clamps, Cooling system inspection, Coolant reservoir, Radiator and radiator fan, Radiator fan, Thermostat, Water pump, Thermostatic fan switch, Coolant temperature gauge

CHAPTER ELEVEN, WHEELS, TIRES AND DRIVE CHAIN
Motorcycle stand, Front wheel, Rear wheel, Rear coupling and rear sprocket, Front and rear hubs, Wheels, Tires, Tubless tire changing, Tire repairs, Drive chain, Sprockets

CHAPTER TWELVE, FRONT SUSPENSION AND STEERING
Handlebar, Handlebar left grip replacement, Steering head and stem, Steering head bearing race replacement, Steering stem bearing replacement, Front fork, Fork cap bolt

CHAPTER THIRTEEN, REAR SUSPENSION
Shock absorber, Swing arm, Shock linkage, Bearing replacement

CHAPTER FOURTEEN, BRAKES
Brake service, Front brake pad replacement, Front caliper, Rear brake pad replacement, Rear brake caliper, Front master cylinder, Rear master cylinder, Brake hose replacement, Brake disc, Brake bleeding, Rear brake pedal

CHAPTER FIFTEEN, BODY AND FRAME
Seats, Front fender, Fairing lower side panels, Upper fairing, Rear frame cover, Sidestand

INDEX

WIRING DIAGRAMS