Suzuki GSX-R750 1996-1999 Clymer Motorcycle Repair Manual

Description

This Clymer Suzuki GSX-R750 1996-1999 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1996-1999 Suzuki GSX-R750 motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features 457 pages with 915 photos, 214 illustrations, 41 tables, 20 wiring diagrams, quick reference data at the beginning of the book, reference tables at the end of each chapter, thumb chapter tabs, numbered table of contents, alphabetical index, notes, cautions and warning throughout the text, and bold references to illustrations and photos.

QUICK REFERENCE DATA

CHAPTER ONE | GENERAL INFORMATION
Manual organization | Notes, cautions and warnings | Safety first | Service hints | Washing the motorcycle | Torque specifications | Special tips | Safety first | Fasteners | Lubricants | Threadlocking compound | Expendable supplies | Serial numbers | Warning and information labels | Basic hand tools | Precision measuring tools | Fabricating tools | Mechanic’s tips | Ball bearing replacement | Seals | Rising safety | Storage

CHAPTER TWO | TROUBLESHOOTING
Operating requirements | Troubleshooting instruments | Starting the engine | Starting difficulties | Engine starting system | Charging system | Ignition system | Fuel system | Engine overheating | Engine | Engine noises | Cylinder leak down test | Clutch | Transmission | Drivetrain noise | Handling | Frame noise | Brakes

CHAPTER THREE | LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride check list | Maintenance schedule | Tires and wheels | Battery | Battery electrical cable connectors | Periodic lubrication | Periodic maintenance | Unscheduled maintenance | Engine tune-up | Storage

CHAPTER FOUR | ENGINE TOP END
Engine principles | Exhaust system | Cylinder head cover | Camshaft | Camshaft chain tensioner and guides | Camshaft drive chain | Cylinder head | Valve lifter and shim removal and installation | Valve and valve components | Cylinder block | Piston and piston rings

CHAPTER FIVE | ENGINE LOWER END
Servicing in frame | Engine | Oil pump | Oil pan and strainer | Oil pressure regulator | Oil cooler | Starter clutch and gears | Crankcase | Crankshaft | Connecting rods | Engine break-in

CHAPTER SIX | CLUTCH AND EXTERNAL SHIFT MECHANISM
External shift mechanism | Clutch | Clutch lifter mechanism | Clutch cable replacement

CHAPTER SEVEN | TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission | Internal shift mechanism

CHAPTER EIGHT | FUEL AND EMISSION CONTROL SYSTEMS
Carburetor operation (1996 and 1997 models) | Carburetor (1996 and 1997 models) | Pilot screw | Fuel level | Carburetor float height | Fuel injection system | Depressurizing the fuel system | Fuel injection precautions | Troubleshooting and fault codes | Throttle body | Fuel pressure inspection | Throttle cable replacement | Choke or fast idle cable replacement | Air box | Fuel tank | Fuel valve (1996 and 1997 models) | Fuel pump and fuel filter | Pair (air supply) system (California models) | Crankcase breather system (US only) | Evaporative emission control system (California only)

CHAPTER NINE | ELECTRICAL SYSTEM
Basic information | Electrical connectors | Battery negative terminal | Charging system | Voltage regulator/rectifier | Alternator | Transistorized ignition system | Starting system | Starter relay | Lighting system | Switches | Electrical components | Horn | Turn signal relay | Fuel pump and relay | Thermostatic fan switch | Fuses | Wiring and connectors | Wiring diagrams

CHAPTER TEN | COOLING SYSTEM
Hoses and hose clamps | Cooling system inspection | Coolant reservoir | Radiator and radiator fan | Cooling fan | Thermostat | Water pump | Fan thermoswitch and coolant temperature sensor

CHAPTER ELEVEN | WHEELS, TIRES AND DRIVE CHAIN
Front wheel | Rear wheel | Rear coupling and driven sprocket | Front and rear hubs | Wheels | Tires | Tubeless tire changing | Tire repairs | Drive chain | Sprockets

CHAPTER TWELVE | FRONT SUSPENSION AND STEERING
Handlebar | Handlebar left grip replacement | Steering head and stem | Steering head bearing race replacement | Steering stem bearing replacement | Front fork

CHAPTER THIRTEEN | REAR SUSPENSION
Shock absorber | Swing arm | Shock linkage | Bearing replacement

CHAPTER FOURTEEN | BRAKES
Disc brakes | Front brake pad replacement | Front caliper | Rear brake pad replacement | Rear caliper | Front brake caliper | Rear brake caliper | Front master cylinder | Rear master cylinder | Brake hose replacement | Brake disc | Bleeding the system | Rear brake pedal

CHAPTER FIFTEEN | BODY AND FRAME
Seats and rear tail piece | Front fender | Fairing lower side panels | Upper fairing | Rear frame cover | Sidestand

INDEX

WIRING DIAGRAMS