Description
This Clymer Suzuki GSXR750 1988 1989 1990 1991 1992 GSX750F Katana 1989 1990 1991 1992 1993 1994 1995 1996 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1988-1992 Suzuki GSX-R750 and 1989-1996 Suzuki GSX750F Katana motorcycles.
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, frame and body, electrical system and includes wiring diagrams. Features 576 illustrated pages.
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Riding safety
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Service intervals / Tires and wheels / Battery / Battery electrical cable connectors / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE
Engine principles / Servicing engine in frame / Engine / Cylinder head cover / Camshafts / Rocker arms assemblies 1988-1990 GSX-R750 and all Katana 750 / Rocker arm assemblies GSX-R750 (1991-1992) / Cylinder head / Valves and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil cooler / Oil pan, oil strainer and oil pressure regulator / Starter clutch and gears / Crankcase / Crankshaft / Connecting rods
CHAPTER FIVE / CLUTCH
Clutch / Clutch lifter mechanism
CHAPTER SIX / TRANSMISSION AND GEARSHIFT MECHANISMS
Engine drive sprocket and cover / External gearshift mechanism / Transmission / Internal gearshift mechanism
CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation / Carburetor service / Carburetor assembly / Carburetor / Carburetor separation / Carburetor adjustments / Throttle cable replacement / Air filter air case / Fuel tank / Fuel level gauge (Katana 750) / Fuel filter / Crankcase breather system (U.S. only) / Purge control valves and charcoal canister / Air suction system (California only) / Gasoline/alcohol blend test / Exhaust system
CHAPTER EIGHT / ELECTRICAL SYSTEM
Alternator / Transistorized ignition system / Electric starter / Starter solenoid / Switches / Relays / Electrical components / Fuses
CHAPTER NINE / FRONT SUSPENSION AND STEERING
Tires / Tubeless tire changing / Tire repairs / Steering head and stem
CHAPTER TEN / REAR SUSPENSION
Rear wheel / Caliper bracket / Rear hub / Driven sprocket / Drive chain / Swing arm, shock absorber and shock lever / Shock absorber adjustments
CHAPTER ELEVEN / BRAKES
Disc brakes / Brake pad replacement / Front brake caliper / Rear brake caliper / Front master cylinder / Rear master cylinder / Front brake hose replacement / Rear brake hose replacement / Brake disc / Bleeding the system
CHAPTER TWELVE / BODY AND FRAME
Seat and tail cover / Front fairing and mounting bracket / Sidestand
INDEX
WIRING DIAGRAMS