Katana 600 1988-1996 GSX-R750 1100 1986-1987 Suzuki Motorcycle Repair Manual

Description

This Clymer Suzuki Katana 600 1988-1996 GSX-R750-1100 1986-1987 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1988-1996 Suzuki GSX600F Katana, 1986-1987 Suzuki GSX-R750, 1986 Suzuki GSX-R750R Limited Edition, and 1986-1987 Suzuki GSX-R1100 motorcycles.

1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 518 illustrated pages.

QUICK REFERENCE

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Special tips, Torque specifications, Fasteners, Lubricants, Expendable supplies, Parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Mechanic’s tips, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Emergency troubleshooting, Engine starting, Engine performance

CHAPTER THREE, LUBRICANTS, MAINTENANCE AND TUNE-UP
Routine checks, Pre-checks, Service intervals, Tires and wheels, Battery, Periodic lubrication, Periodic maintenance, Tune-up

CHAPTER FOUR, ENIGNE
Engine principles, Engine cooling, Servicing engine in frame, Engine removal/installation, Cylinder head cover, Camshafts, Camshaft chain tensioner, Rocker arm assemblies, Cylinder head, Valves and valve components, Cylinder block, Pistons, piston pins and piston rings, Oil pump, Oil cooler, Oil pan and oil pressure regulator, Crankcase, Crankshaft, Break-in, 800 km (500-mile) service

CHAPTER FIVE, CLUTCH
Clutch-dry type (GSX-R750R limited edition), Clutch-wet type (GSX-R750, GSX-R1100), Clutch hydraulic system (wet-type clutch), Bleeding the system

CHAPTER SIX, TRANSMISSION AND GEARSHIFT MECHANISMS
External gearshift mechanism, 6-speed transmission (750 cc engines), Internal gearshift mechanism

CHAPTER SEVEN, FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor operation, Carburetor service, Carburetor assembly, Carburetor, Carburetor separation, Carburetor adjustments, Throttle cable replacement, Air filter air case, Fuel tank, Fuel filter, Gasoline/alcohol blend test, Crankcase breather system (U.S. only), Evaporative emission control system (California only), Exhaust system

CHAPTER EIGHT, ELECTRICAL SYSTEM
Charging system, Alternator, Transistorized ignition, Electric starter, Starter solenoid, Lighting system, Switches, Relays (1100 cc models), Wiring diagrams

CHAPTER NINE, FRONT SUSPENSION AND STEERING
Front wheel, Wheel inspection, Front hub, Wheels, Tire changing, Tire repairs, Handlebar, Steering head and stem, Steering head bearing races, Steering damper (GSX-R1100), Front fork

CHAPTER TEN, REAR SUSPENSION
Rear wheel, Caliper bracket, Rear hub, Driven sprocket and drum, Drive chain, Swing arm, Full floater rear suspension system, Shock absorber, Shock absorber lever, Shock absorber lever bearing replacement

CHAPTER ELEVEN, BRAKES
Disc brakes, Front brake pad replacement, Front master cylinder, Front caliper, Front brake hose replacement, Front brake disc, Rear brake pad replacement, Rear master cylinder, Rear caliper, Rear brake hose replacement, Rear brake disc, Rear brake pedal, Bleeding the system

CHAPTER TWELVE, BODY AND FRAME
Seat, Front fairing and mounting bracket, Rear fender cover, Footpegs, Sidestand

CHAPTER THIRTEEN, KATANA 600
Emergency troubleshooting, Tires and wheels, Battery, Periodic lubrication, Tune-up, Engine removal/installation, Cylinder head cover, Camshafts, Rocker arm assemblies, Valves and valve components, Clutch (1988-1991), Clutch (1992-on), Carburetor assembly, Fuel tank, Evaporative emission control system (California only), Air suction system (California only), Exhaust system, Transistorized ignition, Electric starter, Lighting system, Electrical components, Fuses, Circuit breaker, Front wheel, Front hub, Handlebar, Front forks, Rear wheel, Rear hub, Swing arm, shock absorber and shock lever, Shock absorber, Front caliper, Front brake hose replacement, Front brake disc, Seats, Front fairing, mounting bracket and side covers

INDEX

WIRING DIAGRAMS