Description
This book covers Vintage Japanese Street Motorcycles including the following models: 1959-60 C71 Dream Touring, 1959-1960 CA71 Dream Touring, 1959-1960 CE71 Dream Sport, 1961 C72 Dream Touring, 1960-1966 CA72 Dream Touring, 1961-1966 CB72 Hawk, 1962-1965 CL72 Scrambler, CS72 Dream Sport, 1959-1960 C76 Dream Touring, 1959-1960 CA76 Dream Touring, 1960 CSA76 Dream Sport, 1961-1964 C77 Dream Touring, 1960-1969 CA77 Dream Touring, 1961-1968 CB77 Super Hawk, 1965-1968 CL77 Scrambler, 1960-1963 CS77 Dream Sport and 1960-1963 CSA77 Dream Sport.
Kawasaki 250-750cc Triples 1969-1979 All H, KH and S series models.
Kawasaki 900 and 100cc Fours 1973-1978 Z-1, KZ900, KZ1000 and Z1-R from 1973 through 1978.
Features 624 illustrated pages.
Clymer Collection Series Vintage Japanese Street Motorcycles
Honda, 250 & 305cc Twins, 1959-1969
CHAPTER ONE / INTRODUCTION AND TROUBLESHOOTING
Operating requirements / Starting difficulties / Poor idling / Misfiring / Flat spots / Power loss / Overheating / Backfiring / Engine noises / Piston seizure / Vibration / High oil consumption / Clutch slippage / Transmission problems / Poor handling / Brake malfunctions / Lighting difficulties
CHAPTER TWO / CL72/77 PERIODIC MAINTENANCE
Compression checks / Tappets / Points / Timing / Spark plugs / Fuel system / Air cleaners / Clutch / Drive chain / Brakes / Battery / Lubrication / Torque specifications / Daily inspection / Periodic inspection / Specifications
CHAPTER THREE / CL72/77 ENGINE AND TRANSMISSION SERVICE
Engine removal / Engine replacement / Cylinder head / Rocker arms / Camshaft / Cylinder / Crankshaft / Connecting rods / Pistons / Piston rings / Crankcase / Clutch / Transmission / Gearshift mechanism / Kickstarter / Oil pump / Carburetors
CHAPTER FOUR / CL72/77 FRAME COMPONENT SERVICE
Handlebars and controls / Front fork / Steering stem / Fuel tank / Frame body / Air cleaner case / Seat / Kickstand / Exhaust pipes / Air cleaners and tool box / Swinging arm / Rear shocks / Front wheel / Rear wheel
CHAPTER FIVE / CL72/77 ELECTRICAL SERVICE
Ignition system / Coil / Spark advancer / Points / Condenser / Spark plugs / Charging system / Silicon rectifier / Battery / Horn / Lights / Switches / Wiring harness / Wiring diagram
CHAPTER SIX / C72/77, CS72/77 ENGINE AND TRANSMISSION SERVICE
Engine removal / Cylinder head / Cylinder / Pistons / Left crankcase cover / Clutch / Right crankcase cover / Splitting crankcases / Valve and rocker arms / Oil pump / Specifications
CHAPTER SEVEN / CB2/77, CS72/77 FRAME COMPONENT SERVICE
Engine removal / Cylinder head / Cylinder / Pistons / Left crankcase cover / Clutch / Right crankcase cover / Splitting crankcases / Valve and rocker arms / Oil pump / Specifications
CHAPTER EIGHT / C72/77, CS72/77 FRAME COMPONENT SERVICE
Handlebars and controls / Front fork / Front shock absorbers / Rear swinging arm / Rear shock absorbers / Rear wheel and brake / Front wheel and brake / Drive chain / Fuel tank / Air filter / Exhaust pipe and mufflers / Kickstand / Frame body
CHAPTER NINE / CB72/77 FRAME COMPONENT SERVICE
Rear wheel / Swing arm / Front fork / Exploded views
CHAPTER TEN / C72/77, CS72/77, CB72/77 ELECTRICAL SERVICE
Ignition circuit / Charging circuit
INDEX
Clymer Collection Series Vintage Japanese Street Motorcycles
Kawasaki, 250-750cc Triples, 1969-1979
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Service hints / Tools / Expendable supplies / Safety first
CHAPTER TWO / TUNE-UP
Engine washdown / Compression test / Carbon removal / Spark plugs / Breaker points / Ignition timing (breaker point models) / Capacitor discharge ignition / Air cleaner / Carburetor adjustment / Oil pump adjustment / Clutch adjustment
CHAPTER THREE / ENGINE, TRANSMISSION, AND CLUTCH
Operating principles / Engine lubrication / Engine removal / Cylinders and cylinder heads / Piston, piston pin, and piston rings / Left crankcase cover / Engine sprocket / Alternator / Right crankcase cover / Clutch and release mechanism / Primary drive gear / Gearshift mechanism / Crankcase / Crankshaft / Transmission / Kickstarter
CHAPTER FOUR / ELECTRICAL SYSTEM
Battery ignition system / KH500 and H1 capacitor discharge ignition system / H2 ignition system / Spark plugs / Alternators / Rectifier / Solid state voltage regulator / Electromagnetic voltage regulator–H1 / Battery / Lights / Horn
CHAPTER FIVE / CARBURETORS
Carburetor operation / Carburetor overhaul / Carburetor adjustment / Carburetor components / Miscellaneous carburetor problems
CHAPTER SIX / CHASSIS, SUSPENSION, AND STEERING
Frame / Handlebar / Wheels and tires / Front disc brakes / Drum brakes / Front forks / Steering system / Shock absorbers / Swinging arm / Rear sprocket / Fuel and oil tanks / Kickstand and centerstand / Exhaust pipes and mufflers / Drive chain / Hydraulic steering damper / Frame repair
CHAPTER SEVEN / PERIODIC SERVICE AND MAINTENANCE
CHAPTER EIGHT / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Emergency troubleshooting / Charging system / Engine / Engine noises / Excessive vibration / Fuel system / Clutch slip / Transmission / Poor handling / Brakes / Lighting system / Troubleshooting guide
APPENDIX SPECIFICATIONS
S1 / KH250 / S2 / S3 / KH400 / H1 / KH500 / H2
U.K. SUPPLEMENT
INDEX
WIRING DIAGRAMS
Clymer Collection Series Vintage Japanese Street Motorcycles
Kawasaki, 900 & 1000cc Fours, 1973-1978
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Service hints / Safety first / Parts replacement / Tools / Expendable supplies / Serial numbers / Specifications
CHAPTER TWO / LUBRICATION, MAINTENANCE, AND TUNE-UP
Tools / Periodic lubrication / Periodic maintenance / Daily checks / Weekly checks / Long term checks / Adjustment procedures / Decarbonizing / Winter storage
CHAPTER THREE / TROUBLESHOOTING
CHAPTER FOUR / FUEL SYSTEM
Carburetor operation / Fuel system cleaning / Troubleshooting / Carburetor overhaul / Carburetor adjustment / Rejetting the carburetors / Air cleaner / Gas tank
CHAPTER FIVE / ELECTRICAL SYSTEM
Battery / Ignition system operation / Ignition advance mechanism / Ignition coil / Spark plugs / Capacitor (condenser) / Contact breaker points and capacitors / Voltage regulator / Rectifier / Alternator / Starter motor / Starter relay / Headlight adjustment / Rear brake light switch / Lighting circuits / Wiring diagrams
CHAPTER SIX / ENGINE
Engine layout / Camshafts / Cylinder head and valves / Cylinder block and pistons / Starter motor / Alternator / Oil pump / Engine removal/installation / Splitting/joining cases / Crankshaft and camshaft chain / Kickstarter
CHAPTER SEVEN / CLUTCH AND TRANSMISSION
Chain cover / Chain oil pump (1973-1974 only) / Clutch release mechanism / Output sprocket / Starter motor clutch / Gear selector mechanism / Clutch / Transmission
CHAPTER EIGHT / CHASSIS
Front wheel / Front hub and axle / Hydraulic disc front brake / Brake pads / Caliper / Disc / Master cylinder / Front forks / Steering stem / Rear wheel / Rear brake / Rear coupling and sprocket / Rear hub and axle / Swing arm / Shock absorbers / Rear chain / Exhaust system
APPENDIX / SPECIFICATIONS AND TIGHTENING TORQUES
SUPPLEMENT / 1977-1978 SERVICE INFORMATION
Brake adjustment / Front fork oil level / Engine tune-up / Fuel system / Electrical system / Engine specifications / Front wheel / Speedometer gear housing / Front forks / Front hub and axle / Front disc brake / Rear wheel / Rear coupling and sprocket / Rear hub and axle / Rear disc brake / Brake bleeding / Swing arm / Shock absorber / Mufflers / Specifications
INDEX
SKU: U6193704
SKU: M440
SKU: M443
