Clymer Volvo 1968-1993 Stern Drive Boat Engine Repair Manual

Description

Do you want to work on your Volvo stern drive yourself? This Clymer Volvo 1968-1993 Stern Drive Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1968-1993 Volvo stern drives including AQ105A, AQ115A/B, AQ120B, Duoprop, AQ125A, AQ140A, AQ125B, AQ145A/B, AQ130CD, AQ131A/B/C/D, 230,, AQ151A/B/C, 250, AQ165A, AQ170A/B/C, AQ171A/C, 251, AQ175A, AQ205, 430/431, 432/434, AQ190A, AQ240A, AQ200A/B, AQ200C/D/F, AQ225A/B, AQ225C/D/F, AQ211A, AQ231A, 500/501, AQ255A/B, AQ260A, AQ280A, AQ290A/C, AQ311A/B, 570/571/572, 740, Model 200, Model 250, Model 270, Model 275, Model 280, Model 290, and Model SP personal watercraft.

1968, 1969, 1970, 1971, 1972, 1973, 1974, 1975, 1976, 1977, 1978, 1979
1980, 1981, 1982, 1983, 1984, 1985, 1986, 1987, 1988, 1989
1990, 1991, 1992, 1993

Includes general information about each model, tools and techniques, troubleshooting, lubrication, maintenance and tune-up, storage, cooling system service, Volvo pushrod engines, Volvo overhead cam engines, GM V6 and V8 engines, Ford V8 engines, fuel system, cooling system, electrical system, stern drive removal, installation and upper gear housing overhaul, lower gear housing overhaul, fork and mounting collar, trim and tilt systems, and complete wiring diagrams. Features 488 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Torque specifications, Engine operation, Fasteners, Lubricants, Gasket sealant, Galvanic corrosion, Protection from galvanic corrosion, Propellers

CHAPTER TWO, TOOLS AND TECHNIQUES
Safety first, Basic hand tools, Test equipment, Service hints, Special tips, Mechanic’s techniques

CHAPTER THREE, TROUBLESHOOTING
Starting system, Charging system, Ignition system, Engine performance, Engine overheating, Engine oil pressure indicator, Engine oil leaks, Engine noises, Fuel system, Cooling system

CHAPTER FOUR, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-operational checks, Starting checklist, Post-operational checks, Cooling system flushing, Engine maintenance and lubrication, Stern drive lubrication, Gasoline engine tune-up, Marine vs. automotive parts, Valve adjustment (gasoline engines), Compression test (gasoline engines), Ignition system (gasoline engines),  Carburetor service (gasoline engines), Diesel engine tune-up

CHAPTER FIVE, LAY-UP, COOLING SYSTEM AND FITTING OUT
Lay-up, Cooling system draining, Cooling system refitting, Fitting out

CHAPTER SIX, VOLVO PUSHROD ENGINES
Engine serial numbers, Special tools, Replacement parts, Engine removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake/exhaust manifolds, Crankshaft pulley and vibration damper, Timing gear cover and seal, Rocker arm shaft, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Flywheel, Flywheel cover, Rear main bearing flange seal, Cylinder block, Core plugs

CHAPTER SEVEN, VOLT OVERHEAD CAM ENGINES
Engine serial number, Replacement parts, Engine removal, Engine installation, Disassembly checklist, Valve cover, Intake manifold, Exhaust manifold, Crankshaft pulley and outer guide plate, Timing belt and cover, Crankshaft pulley and sprocket, Camshaft sprocket, Intermediate shaft sprocket, Crankshaft front oil seals, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Intermediate shaft, Crankshaft, Flywheel, Flywheel cover, Rear main bearing flange seal, Cylinder block, Core plugs

CHAPTER EIGHT, GM V6 AND V8 ENGINES
Engine serial number, Replacement parts, Removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake manifold, Exhaust manifold, Heat exchanger, Sea water pump, Crankshaft pulley and harmonic balancer, Front cover and seal, Timing chain and sprockets, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main oil seal, Flywheel, Cylinder block, Core plugs

CHAPTER NINE, FORD V8 ENGINES
Engine serial number, Special tools, Replacement parts, Removal, Engine installation, Disassembly checklist, Rocker arm cover, Intake manifold, Exhaust manifold, Crankshaft pulley and vibration damper, Front cover and seal, Timing chain and sprockets, Rocker arm assemblies, Camshaft, Oil pan, Oil pump, Cylinder head, Valves and valve seats, Piston/connecting rod assembly, Crankshaft, Rear main bearing oil seal, Flywheel, Cylinder block, Core plugs

CHAPTER TEN, FUEL SYSTEM
Flame arrestor, Fuel quality, Carburetor fundamentals, Carburetors, Fuel pump and anti-siphon devices, Fuel lines

CHAPTER ELEVEN, COOLING SYSTEM
Thermostat, Hose replacement, Engine circulating pump, Sea water pump, Closed cooling system maintenance, Standard cooling system maintenance, Oil cooler

CHAPTER TWELVE, ELECTRICAL SYSTEMS
Battery, Charging system, Starting system, Ignition system, Switches and connectors
Fuses

CHAPTER THIRTEEN, STERN DRIVE REMOVAL, INSTALLATION AND UPPER GEAR HOUSING OVERHAUL
Stern drive, Upper gearcase, Universal joint reconditioning, Shift cover reconditioning, Upper gear housing/intermediate housing clearance

CHAPTER FOURTEEN, LOWER GEAR HOUSING OVERHAUL
Propeller, Lower gear housing, Lower gear housing/intermediate housing clearance

CHAPTER FIFTEEN, FORK AND MOUNTING COLLAR
Intermediate housing and steering fork, Mounting collar (transom shield)

CHAPTER SIXTEEN, TILT AND TRIM SYSTEMS
Tilt system, Trim system

INDEX

WIRING DIAGRAMS