Clymer Yamaha FZR600 1989-1993 Repair Manual

Description

This Clymer Yamaha FZR600 1989-1993 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1989-1993 Yamaha FZR600 motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, cooling system, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 384 illustrated pages.

Clymer Yamaha FZR600 1989-1993 Repair Manual Motorcycles Covered

1989, 1990, 1991, 1992, 1993 Yamaha FZR600

Clymer Yamaha FZR600 1989-1993 Repair Manual Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION
Manual organization / Notes, cautions and warnings / Safety first / Service hints / Torque specifications / Fasteners / Lubricants / Expendable supplies / Parts replacement / Emission control and battery labels / Basic hand tools / Precision measuring tools / Special tools / Mechanic’s tips / Riding safety

CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Troubleshooting instruments / Troubleshooting / Engine performance / Engine noises / Engine lubrication / Clutch / Transmission / Electrical problems / Excessive vibration / Carburetor troubleshooting / Front suspension and steering / Brake problems

CHAPTER THREE / PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks / Pre-checks / Maintenance intervals / Tires / Battery / Periodic lubrication / Periodic maintenance / Tune-up

CHAPTER FOUR / ENGINE
Servicing engine in frame / Engine principles / Engine / Cylinder head cover and camshafts / Camshaft chain tensioner / Cylinder head / Valve and valve components / Cylinder block / Pistons, piston pins and piston rings / Oil pump and strainer / Oil level switch / Crankcase / Crankshaft / Connecting rods / Starter clutch and gears / Break-in

CHAPTER FIVE / CLUTCH
Clutch / Clutch release mechanism / Clutch cable replacement

CHAPTER SIX / TRANSMISSION
Drive sprocket cover / Engine sprocket / External shift mechanism / Transmission gears / Internal shift mechanism

CHAPTER SEVEN / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor / Fuel level / Fuel tank / Fuel shutoff valve / Fuel filter / Fuel pump / Evaporative emission control (California models) / Air injection system (California models) / Exhaust system / EXUP system (California models)

CHAPTER EIGHT / ELECTRICAL SYSTEM
Charging system / Ignition system / Electric starter / Lighting system / Switches / Wiring connectors / Electrical controls / Fuel pump testing / EXUP system (California models) / Fuses

CHAPTER NINE / COOLING SYSTEM
Cooling system inspection / Coolant reservoir / Radiator and fan / Thermostat / Water pump / Hoses / Coolant pipes / Thermo switch and thermo unit

CHAPTER TEN / FRONT SUSPENSION AND STEERING
Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebars / Steering head / Front fork

CHAPTER ELEVEN / REAR SUSPENSION
Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Shock absorber / Swing arm and shock linkage / Shock linkage

CHAPTER TWELVE / BRAKES
Disc brakes / Brake pad replacement / Brake calipers / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal

CHAPTER THIRTEEN / BODY AND FRAME
Front fender / Lower fairing / Upper fairing / Upper fairing mounting brackets / Seats / Frame side cover / Sidestand / Footpegs / Frame

INDEX

WIRING DIAGRAMS