1999-2007 Yamaha XV1600 XV1700 Road Star Repair Motorcycle Manual by Clymer

Description

This Clymer Yamaha XV1600 XV1700 Road Star 1999-2007 Repair Service Motorcycle Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1999-2007 Yamaha XV1600 XV1700 Road Star motorcycles.

1999 2000 2001 2002 2003 2004 2005 2006 2007

XV1600A, XV1700A – Road Star (1999-2007)
XV1600AS – Road Star MM Limited (2000)
XV1600ALE – Road Star Limited Edition (2003)
XV1700AM – Road Star Midnight (2004-2007)
XV1600AT, XV1700AT – Road Star Silverado (1999-2007)
XV1600AS – Road Star Midnight Star (2001-2003)
XV1600ATLE – Road Star Silverado Limited Edition (2003)
XV1700ATM – Road Star Midnight Silverado (2004-2007)

THIS MANUAL DOES NOT COVER XV1700P WARRIOR MODELS

CONTENTS

QUICK REFERENCE DATA

Yamaha XV1600 XV1700 Road Star GENERAL INFORMATION
Manual organization, Warnings, cautions and notes, Safety, Serial numbers, Fasteners, Shop supplies, Basic tools, Precision measuring tools, Electrical system fundamentals, Basic service methods, Storage, Specifications

Yamaha XV1600 XV1700 Road Star TROUBLESHOOTING
Engine operating requirements, Starting the engine, Engine will not start, Engine performance, Engine noises, Engine lubrication, Engine leakdown test, Clutch, Gearshift linkage, Transmission, Carburetor, Carburetor heater, Fuel pump, Electrical testing, Electrical troubleshooting, Suspension and steering, Brake system

Yamaha XV1600 XV1700 Road Star LUBRICATION, MAINTENANCE AND TUNE-UP
Fuel type, Maintenance intervals, Cylinder numbering, Engine rotation, Tune-up, Spark plugs, Engine oil, Transfer gearcase, Fuel and exhaust systems, Control cable lubrication, Clutch cable adjustment, Transmission, Sidestand, General lubrication, Battery, Tires, Front suspension, Steering head, Rear suspension, Drive belt, Brakes, Specifications

Yamaha XV1600 XV1700 Road Star ENGINE TOP END
Servicing engine in the frame, Cylinder head covers, Rocker arms and pushrods, Valve lifters, Cylinder head, Valves and valve components, Cylinder, Pistons and piston rings, Specifications

Yamaha XV1600 XV1700 Road Star ENGINE LOWER END
Engine, Oil filter mount, Camshafts, Oil pump, Crankcase, Crankcase seal and bearing replacement, Crankshaft, Connecting rods, Alternator drive shaft, Engine break-in, Specifications

Yamaha XV1600 XV1700 Road Star TRANSFER GEARCASE
Drive sprocket, Transfer gearcase, Oil pump, Case and cover, Specifications

Yamaha XV1600 XV1700 Road Star CLUTCH AND PRIMARY DRIVE GEAR
Clutch cover, Clutch, Primary drive gear, Oil pump driven gear, Specifications

Yamaha XV1600 XV1700 Road Star TRANSMISSION AND SHIFT MECHANISM
Shift pedal, footrest assembly, External shift mechanism, Internal shift mechanism, Transmission, Specifications

Yamaha XV1600 XV1700 Road Star FUEL, EXHAUST, AND EMISSION CONTROL SYSTEMS
Fuel system safety, Fuel hose identification, Fuel tank, Air filter housing, Surge tank solenoid valve (California models), Carburetor, Carburetor overhaul, Pilot screw, Fuel level, Idle speed adjustment, Throttle cable adjustment, Throttle position sensor, Carburetor heater, Throttle cable replacement, Starter (choke) cable replacement, Fuel filters, Fuel pump, Fuel pump, fuel filter module, Air induction system, Evaporative emission control (California models), Exhaust system, Specifications

Yamaha XV1600 XV1700 Road Star ELECTRICAL SYSTEM
Electrical component replacement, Electrical connectors, Charging system, Alternator stator, Flywheel, starter clutch and starter reduction gears, Voltage regulator, rectifier, Ignition system, Spark plug cap, Ignition coil, Pickup coil and timing rotor, Diode (1999-2003), Ignitor unit, Starting system, Starter, Starting circuit cutoff relay (Relay unit), Starter relay, Lighting system, Headlight, Meter assembly, Taillight, brake light, License plate light, Signal system, Horn, Turn signals, Neutral indicator light, Speed sensor, Fuel level sender, Decompression solenoid, Switches, Self-diagnostic system, Fuses, Specifications

Yamaha XV1600 XV1700 Road Star WHEELS AND TIRES
Motorcycle stand, Brake rotor protection, Wheel inspection, Wheel bearings, Front wheel, Front hub, Rear wheel, Rear hub, Driven sprocket clutch hub, Drive belt, Laced wheel service, Wheel balance, Tire changing, Specifications

Yamaha XV1600 XV1700 Road Star FRONT SUSPENSION AND STEERING
Front fork, Handlebar, Steering head, Steering head bearing races, Lower bearing replacement, Specifications

Yamaha XV1600 XV1700 Road Star REAR SUSPENSION
Shock absorber and suspension linkage, Swing arm, Specifications

Yamaha XV1600 XV1700 Road Star BRAKES
Brake service, Preventing brake fluid damage, Brake bleeding, Brake fluid draining, Brake pads, Front caliper, Front master cylinder, Rear brake caliper, Rear brake master cylinder, Brake pedal, footrest assembly, Brake disc, Brake hose replacement, Specifications

Yamaha XV1600 XV1700 Road Star BODY AND FRAME
Seats, Side covers, Rider footrest, Passenger footpegs, Front fender, Rear fender, Saddlebags and mounting brackets, Backrest, Sidestand, Windshield, Battery box, Specifications

Yamaha XV1600 XV1700 Road Star INDEX

Yamaha XV1600 XV1700 Road Star WIRING DIAGRAMS