Yamaha XJ600 Seca II Diversion 1992-1998 Clymer Motorcycle Repair Manual

Description

This Clymer Yamaha XJ600 Seca II Diversion 1992 1993 1994 1995 1996 1997 1998 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1992-1998 Yamaha XJ600 Seca II / Diversion motorcycles.

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 359 illustrated pages.

QUICK REFERENCE DATA

CHAPTER ONE / GENERAL INFORMATION

Manual organization / Notes, cautions and warnings / Safety first / Service hints / Washing the motorcycle / Special tips / Torque specifications / Fasteners / Lubricants / RTV gasket sealant / Gasket remover / Threadlocking compound / Expendable supplies / Serial numbers / Warning and information labels / Basic hand tools / Precision measuring tools / Special tools / Fabricating tools / Mechanic’s tips / Ball bearing replacement / Seals / Riding safety / Storage
CHAPTER TWO / TROUBLESHOOTING

Operating requirements / Troubleshooting instruments / Starting the engine / Emergency troubleshooting / Engine starting troubleshooting / Engine performance / Engine noises / Engine lubrication / Cylinder leakage test / Clutch / Gearshift linkage / Transmission / Electrical troubleshooting / Test equipment / Basic testing procedures / Electrical problems / Carburetor troubleshooting / Excessive vibration / Front suspension and steering / Brake problems
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP

Routine inspection / Pre-ride inspection / Maintenance intervals / Tires / Battery / Periodic lubricaton / Periodic maintenance / Tune-up
CHAPTER FOUR / ENGINE UPPER END

Engine principles / Servicing engine in the frame / Cylinder head cover / Camshaft / Cylinder head / Valves and valve components / Cylinder block / Pistons, piston pins and piston rings
CHAPTER FIVE / ENGINE LOWER END

Servicing the engine in the frame / Engine / Primary gear / Oil pump / Oil pan and strainer / Oil level switch / Crankcase / Starter clutch assembly / Crankshaft / Connecting rods / Break-in
CHAPTER SIX / CLUTCH AND PRIMARY GEAR

Clutch cover / Clutch / Clutch cable replacement / Primary gear
CHAPTER SEVEN / TRANSMISSION AND GEARSHIFT MECHANISMS

Engine sprocket cover / Engine sprocket / Shift shaft assembly / Internal shift mechanism / Transmission gears / Shift pedal
CHAPTER EIGHT / FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS

Air filter housing / Fuel pump / Carburetor / Throttle position sensor (1996-1998 United Kingdom models) / Thermoswitch (Australia, Canada and 1992-1995 United Kingdom models) / Solenoid valve (Australia, Canada and United Kingdom models) / Carburetor heater (1996-1998 United Kingdom models) / Fuel level / Throttle cable / Choke (starter valve) cable / Fuel tank / Fuel valve / Fuel filter / Vacuum fuel pump / Evaporative emission control (California models) / Exhaust system
CHAPTER NINE / ELECTRICAL SYSTEM

Charging system / Alternator / Voltage regulator/rectifier / Ignition system / Ignition coil / Pickup coil / Ignition system diode / Spark plugs / Igniter unit / Starting system / Starter motor / Starter solenoid / Starting circuit cutoff relay / Lighting system / Switches / Wiring connectors / Electrical components / Fuses
CHAPTER TEN / FRONT SUSPENSION AND STEERING

Front wheel / Front hub / Wheel balance / Tubeless tires / Tubeless tire changing / Handlebar / Steering head / Front fork
CHAPTER ELEVEN / REAR SUSPENSION

Rear wheel / Rear hub / Rear sprocket and coupling / Drive chain / Wheel balancing / Tire changing and repair / Shock absorber / Swing arm

CHAPTER TWELVE / BRAKES

Disc brakes / Front brake pad replacement / Front caliper / Rear brake pad replacement / Rear caliper / Front master cylinder / Rear master cylinder / Brake hose replacement / Brake disc / Bleeding the system / Rear brake pedal
CHAPTER THIRTEEN / FRAME

Seat / Front fender / Rear fender / Side cover and grab rails (1992-1995 models, 1996 U.S., Australia and Canada models) / Side cover (1996 United Kingdom and all 1997 and 1998 models) / Rear cowling and grab rails (1996 United Kingdom and all 1997 and 1998 models) / Fairing (1992-1995 models, 1996 U.S., Australia and Canada models) / Fairing (1996 United Kingdom and all 1997 and 1998 models) / Lower fairing (1996-1997 U.S. Models) / Footpegs / Sidestand / Frame
INDEX

WIRING DIAGRAMS