1983-1989 Yamaha XT600 TT600 Clymer Motorcycle Repair Manual

Description

This 1983-1989 Yamaha XT600 TT600 Clymer Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984-1989 Yamaha XT600 and 1983-1986 Yamaha TT600 motorcycles.

1983 1984 1985 1986 1987 1988 1989

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 472 illustrated pages.

Table of Contents

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Washing the motorcycle, Torque specifications, Fasteners, Lubricants, Expendable supplies, Parts replacement, Emission control and battery decals (XT600), Basic hand tools, Precision measuring tools, Special tools, Mechanic’s tips, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Engine starting troubles, Engine performance, Engine noises, Excessive vibration, Clutch, Transmission, Ignition system, Front suspension and steering, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-checks, Tires and wheels, Lubricants, Battery (XT600), Periodic lubrication, Periodic maintenance, Front fork air pressure, Engine tune-up, Storage

CHAPTER FOUR, ENGINE TOP END
Engine principles, Servicing engine in frame, Lowering engine in frame, Cylinder head cover and rocker arms, Camshaft and tensioner, Cylinder head, Camshaft chain guides, Valves and valve components, Cylinder block, Piston, Piston rings

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Engine, Crankcase and crankshaft, Break-in procedure

CHAPTER SIX, CLUTCH, KICKSTARTER AND EXTERNAL SHIFT MECHANISM
Clutch cover and decompression lever, Clutch, Clutch release mechanism, Primary drive gear, balancer drive and driven gears, Camshaft chain and rear guide, Kickstarter, Oil pump, Oil tank and oil hoses, External shift mechanism, Clutch cable

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation, Transmission troubleshooting, Transmission overhaul, Internal shift mechanism

CHAPTER EIGHT, FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Fuel/emission control decals (XT600), Carburetor service, Carburetor adjustments, Throttle cable replacement, Choke cable replacement (XT600), Fuel tank, Fuel shutoff valve, Exhaust system, Exhaust system repair, Evaporation emission control system (XT600 California models), Crankcase ventilation control system

CHAPTER NINE, ELECTRICAL SYSTEM
Electrical troubleshooting, Charging system (XT600), Charging system (TT600), Alternator, Voltage regulator/rectifier (XT600), Voltage regulator (TT600), Ignition system (XT600), Ignition system (TT600), Ignition coil, Spark plug, Lighting system (XT600), Lighting system (TT600), Switches, Horn (XT600), Circuit breaker (XT600), Wiring diagrams

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel (XT600), Front wheel (TT600), Wheel spoke service, Front hub, Tire changing, Tire repairs, Handlebar, Steering head, Front fork (XT600), Front fork (TT600)

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel (XT600), Rear wheel (TT600), Wheel spoke service, Rear hub, Driven flange (XT600), Sprockets, Drive chain, Tire changing and tire repair, Monocross rear suspension, Shock absorber, Monocross linkage, Swing arm, Rear suspension bearing replacement

CHAPTER TWELVE, BRAKES
Front disc brake, Front brake caliper (XT600), Front brake caliper (TT600), Front master cylinder (XT600), Front master cylinder (TT600), Front brake hose replacement (all models), Front brake disc, Brake bleeding, Front drum brake, Rear drum brake, Rear brake pedal

CHAPTER THIRTEEN, FRAME AND BODY
Kickstand (sidestand), Footpegs, Fenders, Seat, Tool box, Frame

INDEX

WIRING DIAGRAMS