Description
This Clymer Yamaha XV535-1100 Virago 1981-2003 Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for the following Virago motorcycles: 1987-1990, 1993-2000 Yamaha XV535 (US), 1988-2003 Yamaha XV535 (UK), 1984-1987 Yamaha XV700, 1981-1983, 1988-1997 Yamaha XV750, 1982-1983 Yamaha XV920, 1984-1985 Yamaha XV1000, and 1986-1999 Yamaha XV1100.
1981 1982 1983 1984 1985 1986 1987 1988 1989
1990 1991 1992 1993 1994 1995 1996 1997 1998 1999
2000 2001 2002 2003
Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 520 illustrated pages.
Table of Contents
(Note this book is broken down into 2 sections. The first section covers the XV700-1100 Virago and the second section covers the XV535 Virago.
QUICK REFERENCE DATA
All the top line data you need is at your fingertips in the quick reference data section.
CHAPTER ONE – GENERAL INFORMATION
Manual organization, Service hints, Torque specifications, Safety first, Special tips, Expendable supplies, Parts replacement, Serial numbers, Basic hand tools, Tune-up and troubleshooting tools, Mechanic’s tips.
CHAPTER TWO – TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Emergency troubleshooting, Engine starting, Engine performance, Engine noises, Excessive vibration, Clutch, Transmission, Front suspension and steering, Brake problems, Electrical problems, Ignition system.
CHAPTER THREE – LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Maintenance intervals, Tires and wheels, Battery, Lubrication, Maintenance, Drive chain, Tune-up.
CHAPTER FOUR – ENGINE
Engine principles, Servicing in frame, Engine removal/installation, Cylinder heads and camshafts, Valves and valve components, Rocker arm assemblies, Cylinder, Pistons and piston rings, Oil pump/strainer, Oil pressure relief valve, Oil level switch, Neutral switch, Timing gears, Primary drive gear, Crankcase Crankshaft and connecting rods, Middle drive gear, Starter gears, Break-in.
CHAPTER FIVE – CLUTCH AND TRANSMISSION
Clutch, Clutch cable, Drive sprocket, Shift mechanism, Transmission, Shift drum and forks.
CHAPTER SIX – FUEL AND EXHAUST SYSTEMS
Air cleaner, Carburetors, Coasting enrichener system, Fuel level measurement, Choke cable adjustment, Rejetting carburetors, Throttle cable replacement, Choke cable replacement, Fuel shutoff valve, Fuel filter, Fuel pump, Fuel tank, Crankcase breather system, Mixture control valve, Air induction system, Exhaust system.
CHAPTER SEVEN – ELECTRICAL SYSTEM
Charging system, Alternator, Voltage regulator/rectifier, Ignition system, Ignitor unit, Ignition coil, Pickup coil, Spark plugs, Pressure sensor, Starting system, Electrical components, Lighting system, Switches, Computerized monitor system, Fuel pump testing, Fuel warning light system, Horn, Fuses.
CHAPTER EIGHT – FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Wheel balance, Wire wheel service, Tire changing, Tire repairs, Handlebar, Handlebar adjustment, Steering head, Front fork.
CHAPTER NINE – REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Clutch hub, Drive chain assembly, Wheel balancing, Tire changing, Final shaft drive unit, Swing arm Shock absorbers.
CHAPTER TEN – BRAKES
Front disc brake, Master cylinder, Front brake pad replacement, Front caliper, Front brake hose replacement, Front brake disc, Rear drum brake, Rear brake pedal assembly, Bleeding the system.
CHAPTER ELEVEN – SUSPENSION ADJUSTMENT
Front fork, Rear shock absorbers.
INDEX
A complete index by topic helps you quickly find what you are looking for.
WIRING DIAGRAMS
This book features detailed wiring diagrams to help you trace problems and understand circuits.
SECTION 2 – Covers XV535 Virago motorcycles.
QUICK REFERENCE DATA
All the top line data you need is at your fingertips in the quick reference data section.
CHAPTER ONE – GENERAL INFORMATION
Parts replacement.
CHAPTER TWO – TROUBLESHOOTING
Emergency troubleshooting, Engine starting, Engine performance, Ignition system.
CHAPTER THREE – PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine checks, Maintenance intervals, Tires and wheels, Battery, New battery installation, Periodic lubrication, Periodic maintenance, Tune-up.
CHAPTER FOUR – ENGINE
Engine principles, Servicing engine in frame, Engine Cylinder heads and camshafts, Valves and valve components, Rocker arm assemblies, Pistons and piston rings, Oil pump, Oil strainer, Primary drive gear, Camshaft drive chain and damper, Crankcase, Crankshaft and connecting rods, Middle drive gear, Starter clutch and reduction gears, Break-in.
CHAPTER FIVE – CLUTCH AND TRANSMISSION
Clutch, Clutch cable, Shift mechanism, Transmission, Shift drum and forks.
CHAPTER SIX – FUEL, EMISSION CONTROL AND EXHAUST SYSTEMS
Carburetor, Carburetor adjustments, Coasting enricher system, Fuel level measurement, Throttle cable replacement, Fuel shutoff valve, Fuel filter, Fuel pump, Fuel tank(s), Crankcase breather system, Evaporative emission control, Air injection system, Exhaust system.
CHAPTER SEVEN – ELECTRICAL SYSTEM
Charging system, Alternator, Voltage regulator/rectifier, Ignition system, Starting system, Lighting system, Switches, Fuel pump testing, Horn, Fuses.
CHAPTER EIGHT – FRONT SUSPENSION AND STEERING
Front wheel, Front hub, Handlebar, Steering head, Front fork.
CHAPTER NINE – REAR SUSPENSION AND FINAL DRIVE
Rear wheel, Rear hub, Shaft drive, Rear swing arm, Shock absorbers.
CHAPTER TEN – BRAKES
Front disc brake, Master cylinder, Front brake pad replacement, Front caliper, Front brake hose replacement, Front brake disc, Rear brake pedal assembly.
INDEX
A complete index by topic helps you quickly find what you are looking for.
WIRING DIAGRAMS
This book features detailed wiring diagrams to help you trace problems and understand circuits.