1993-1998 Yamaha YFM400FW Kodiak Clymer ATV Repair Manual

Description

This 1993-1998 Yamaha YFM400FW Kodiak ATV Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1993-1998 Yamaha YFM400FW Kodiak ATVs.

1993 1994 1995 1996 1997 1998

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features 373 illustrated pages, 764 photographs, 231 illustrations, 43 tables, 5 wiring diagrams, and quick reference data at the beginning of each chapter.

Table of contents:

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Torque specifications, Fasteners, Lubricants, Sealant, cements and cleaners

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Starting the engine, Starting difficulties, Poor idle speed performance, Poor medium and high speed performance, Electric starting system, Charging system, Ignition system, Lighting system, Indicator light system, Cooling system testing, Fuel system, Engine overheating, Engine, Engine noises, Engine leakdown test, Clutch, Transmission, Drive train troubleshooting, Handling, Frame noise, Brakes

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Pre-ride checklist, Maintenance schedule, Tires and wheels, Battery, Lubricants, Cleaning solvent, Periodic lubrication, Unscheduled lubrication, Periodic maintenance, Unscheduled maintenance, Engine tune-up, Storage

CHAPTER FOUR, ENGINE TOP END
Engine principles, Cylinder head, Camshaft and rocker arms, Camshaft chain

CHAPTER FIVE, ENGINE LOWER END
Servicing engine in frame, Transfer gear assembly, Middle drive gear, Balancer gear and oil pump drive gear assembly, Oil pump, External oil pipe, Oil cooler and hoses, Electric fan, Magneto stator and stator housing, Rotor and starter clutch, Crankcase and crankshaft, Recoil starter, Engine break-in

CHAPTER SIX, CLUTCH AND EXTERNAL SHIFT MECHANISM
Clutch cover, Clutch release lever mechanism, Clutch assemblies, One-way clutch check, External shift mechanism

CHAPTER SEVEN, TRANSMISSION, SELECT LEVER AND INTERNAL SHIFT MECHANISMS
Transmission/reverse system identification, Transmission troubleshooting, Transmission overhaul, Middle drive shaft, Reverse gear and shaft, High/low combination gear assembly, Internal shift mechanism

CHAPTER EIGHT, FUEL AND EXHAUST SYSTEMS
Carburetor adjustments, Fuel shutoff valve, Air filter air box, Exhaust system

CHAPTER NINE, ELECTRICAL SYSTEM
Charging system, Charge coil testing, Voltage regulator/rectifier, Capacitor discharge ignition, Ignition coil, Source coil and pickup coil testing, Starting system, Starter relay, Lighting system, Indicator lights, Speedometer housing, Switches, Thermo unit, Electric fan testing

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front hub/brake drum, Shock absorber, Steering knuckle, Control arms, Tie rods, Steering shaft

CHAPTER ELEVEN, FRONT DRIVE MECHANISM
Front axle, Front differential gearcase, Front drive shaft

CHAPTER TWELVE, REAR SUSPENSION
Rear wheels, Wheel bearings, Rear hub/brake drum (right side), , Rear axle, Final drive unit and short drive shaft

CHAPTER THIRTEEN, BRAKES
Front brake drum, Backing plate, Wheel cylinders, Front master cylinder, Rear drum brake, Rear brake shoe replacement, Brake bleeding

CHAPTER FOURTEEN, BODY
Seat, Front guard, Front bumper, Front carrier rack, Rear carrier rack, Rear guard, Fuel tank cover assembly (1993-1995), Rear fender

INDEX

WIRING DIAGRAMS