Cyclepedia Kawasaki KE100 Dual Sport Motorcycle Service Manual – Printed

Description

Do you need to rebuild or service your Kawasaki KE100? These little two strokes are quickly becoming affordable collectors items and are very fun to ride. Keep your KE100 running in great shape by having all the information you need to service it. Don’t risk breaking something by doing the job wrong. Parts are getting hard to find and are expensive. The Cyclepedia Press LLC Kawasaki KE100 Motorcycle Manual provides you with 327 pages of the repair information you need to keep your bike running properly. This manual shows you how to clean your carburetor the right way. This service manual is a printed and bound book – it utilizes a sturdy lay-flat binding system that allows you to lay the manual on a semi-flat surface (your toolbox, work table or the seat of your bike) without it closing up on your like traditional manuals do. It features detailed black and white photographs and wiring diagrams, complete specifications with step-by-step procedures performed and written by a professional veteran Kawasaki motorcycle technician.

Includes access to 1 Year of the full color online manual free!

Models Covered:

1979 KE100-A8 (US model) – starting w/ frame #G5-126001
1980 KE100-A9 (US model) – starting w/ frame #G5-134101
1981 KE100-A10 (US model) – starting w/ frame #G5-144901 or JKAKETA1 ◊ BA146431
1982 KE100-B1 – starting w/ frame JKAKETB1 ◊ CA000001 or KE100B-000001
1983 KE100-B2 – starting w/ frame JKAKETB1 ◊ DA004001 or KE100B-004001
1984 KE100-B3 – starting w/ frame JKAKETB1 ◊ EA007101 or KE100B-007101
1985 KE100-B4 – starting w/ frame JKAKETB1 ◊ FA009201 or KE100B-009201
1986 KE100-B5 – starting w/ frame JKAKETB1 ◊ GA010501 or KE100B-010501
1987 KE100-B6 – starting w/ frame JKAKETB1 ◊ HA013301 or KE100B-013301
1988 KE100-B7 – starting w/ frame JKAKETB1 ◊ JA016001 or KE100B-016001
1989 KE100-B8 – starting w/ frame JKAKETB1 ◊ KA019001 or KE100B-019001
1990 KE100-B9 – starting w/ frame JKAKETB1 ◊ LA025001 or KE100B-025001
1991 KE100-B10 – starting w/ frame JKAKETB1 ◊ MA024001 or KE100B-024001
1992 KE100-B11 – starting w/ frame JKAKETB1 ◊ NC030001 or KE100B-030001
1993 KE100-B12 – starting w/ frame JKAKETB1 ◊ PC032002
1994 KE100-B13 – starting w/ frame JKAKETB1 ◊ RC035702 or KE100B-035702
1995 KE100-B14 – starting w/ frame JKAKETB1 ◊ SC039102
1996 KE100-B15 – starting w/ frame JKAKETB1 ◊ TC041602 or KE100B-041602
1997 KE100-B16
1998 KE100-B17
1999 KE100-B18
2000 KE100-B19 – starting w/ frame JKAKETB1 ◊ YC048802
2001 KE100-B20 – starting w/ frame JKAKETB1 ◊ IC050700

Table of Contents

Quick Reference
Specifications
Torque Specs
VIN and Engine Number
Troubleshooting

Periodic Maintenance
Periodic Maintenance Chart
Air Filter Servicing
Brake Inspection
Carburetor and Oil Pump Synchronization
Clutch Inspection
Compression Check
Drive Chain and Guides
Engine Idle Speed
Fuel Line
General Lubrication
Headlight Aiming
Spark Arrestor
Spark Plug
Steering Inspection
Suspension Inspection
Tires and Wheels
Throttle Free Play
Transmission Oil

External Components
Bodywork
Chain Guards
Exhaust System
Footpegs
Fuel Tank
Handlebar
Seat
Oil Tank
Side Stand

Fuel System
Air Box
Carburetor Removal
Carburetor Disassembly
Carburetor Assembly
Carburetor Installation
Petcock (Fuel Valve)
Jetting

Engine
Cylinder Head
Piston and Cylinder
Right Crankcase Cover
Clutch Removal
Clutch Installation
Rotary Disc Valve
Left Side Engine Components
Kick Starter
Gearshift
Oil Pump
Engine Removal
Engine Installation
Crankcase Splitting
Crankcase Bearings and Seals
Crankshaft and Rod
Crankcase Assembly
Transmission
Transmission Shafts

Final Drive
Drive Chain
Engine Sprocket
Rear Wheel Sprocket
Steering
Steering Bearing Service

Front Suspension
Front Fork Removal and Installation
Fork Disassembly
Fork Assembly

Rear Suspension
Shock Absorbers
Swing Arm
Brakes
Front Brake Panel
Rear Brake Pedal
Rear Brake Panel

Wheels
Front Wheel
Rear Wheel
Wheel Inspection
Wheel Bearing Replacement

Electrical Systems
Battery
Charging System
Ignition System
Turn Signal Relay
Fuses
Meter
Headlight
Lights
Horn
Switches
Wiring Diagrams