Suzuki Kawasaki DVX400 KFX400 LT-Z400 Cyclepedia Printed ATV Service Manual

Description

The Cyclepedia Press LLC Z400 ATV printed service manual provides repair information for Arctic Cat DVX400, Kawasaki KFX400 and Suzuki LT-Z400 sport ATVs. This manual features detailed step-by-step instructions, black and white photographs and color coded wiring diagrams. All procedures are performed by an experienced Suzuki ATV technician onsite.

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The Cyclepedia Z400 ATV manual covers the following ATVs:

2004 Arctic Cat DVX 400 ATV Repair
2005 Arctic Cat DVX 400 ATV Repair
2006 Arctic Cat DVX 400 ATV Repair

2003 Kawasaki KFX 400 ATV Repair
2004 Kawasaki KFX 400 ATV Repair
2005 Kawasaki KFX 400 ATV Repair
2006 Kawasaki KFX 400 ATV Repair
2007 Kawasaki KFX 400 ATV Repair

2003 Suzuki LTZ 400 ATV Repair
2004 Suzuki LTZ 400 ATV Repair
2005 Suzuki LTZ 400 ATV Repair
2006 Suzuki LTZ 400 ATV Repair
2007 Suzuki LTZ 400 ATV Repair
2008 Suzuki LTZ 400 ATV Repair

Table of Contents

Quick Reference
Bolt Tightening Torque, Bolt & Nut Sizes, Torque Conversions

External Components
Learn how to properly remove your ATV Seat, Side Covers, Fuel Tank, Fenders, Front, Fenders, Rear, Foot Pegs, Radiator Shrouds, Reverse Knob, Skid Plate

Periodic Maintenance
We’ll show you how to care for your Z400 and keep it running in tip top shape. We give you all the information you need to perform routine maintenance including a detailed Periodic Maintenance Chart, Air Filter Servicing, Oil & Filter Replacement, Engine Coolant & Hoses, Battery, Sparkplug, Engine Idle Speed, Throttle Free Play, Drive Chain, Compression Check, Tires, Steering, Reverse Cable, Brake Fluid, Brakes & Hoses, Clutch, Exhaust & Muffler, Parking Brake & Cable, Valve Inspection, Valve Adjustment, Valve Shim Charts

Engine
If you find yourself needing to perform more involved service procedures on your Z400 we have you covered as well. Learn how to perform the following: Engine Removal, Engine Disassembly, Top End Rebuild, Bottom End Rebuild, Clutch, Clutch Components, Clutch Installation, Clutch Removal & Inspection, Transmission Assembly, Engine Reassembly Bottom End, Engine Reassembly Top End, Engine Troubleshooting

Drive
Chain Adjustment, Chain Removal, Axle & Sprocket Removal, Inspection, Rear Axle Service, Axle & Sprocket Installation

Wheels
Removal & Inspection, Bearing Replacement

Tires
Inspection, Removal & Installation

Steering
Removal, Inspection, Alignment, Steering Troubleshooting

Front Suspension
Z400 Front Shock Adjustment, Shocks, Removal, Steering Troubleshooting

Rear Suspension
Z400 Rear Shock Adjustment, Shock Removal, Swingarm Removal, Swingarm Bearings, Steering Troubleshooting

Fuel System
Let us show you how to properly service your carburetor with detailed photos and text. You get the following information: Carb Removal, Carb Dissasembly, Carb Reassembly, Float Height, Throttle Position Sensor, Engine Troubleshooting

Lubrication & Cooling Systems
Our manual takes you step by step though the Z400 lubrication and cooling system with a focus on these topics: Coolant Service, Oil Lubrication Flow Chart, Oil Tank & Hoses, Radiator, Coolant Reserve Tank, Cooling Fan, Water Pump, Thermostat, Engine Coolant Switch, Cooling Fan Switch

Brake System
Brake Fluid Inspection, Brake Troubleshooting

Front Brake
Brake Disc, Front Caliper, Information, Master Cylinder, Pad Replacement

Rear Brake
Brake Disc, Master Cylinder, Pad Replacement, Parking Brake, Rear Caliper

Electrical System
Z400 Component Location, Battery & Charging System, Ignition System, Starter Relay, Starter Motor, Switches, Lighting, Z400 Wiring Diagrams, Electrical Troubleshooting

Troubleshooting
Brake Troubleshooting, Electrical Troubleshooting, Engine Troubleshooting, Steering Troubleshooting