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Ford A-62 A-64 A-66 Wheel Loader Service Manual

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SKU: FO-S-A62PLUS Category:

Description

This 529 page, Ford A-62 A-64 A-66 Wheel Loader Service Manual is a reproduction of the original out of print  factory service manual. This Ford Wheel Loader service manual provides detailed service information, step-by-step repair instruction and maintenance specifications for Ford A62 Wheel Loader,  A64 Wheel Loader, and the A66 Wheel Loaders.

This manual provides information for the proper servicing of the Ford A62, A64, A66 Wheel Loaders. The manual is grouped into parts, each containing chapter divisions. The chapters contain such information as general operating principles, detailed inspection and repair procedures, and full specifics regarding trouble shooting, specifications, and special tools. Whenever possible, the special tools are illustrated performing their specific operations. Any reference made in the manual to right, left, front, rear, top, or bottom, is as viewed facing the direction of forward travel from the driver’s seat.

Part 1 – Engine System

Chapter 1 – Engine
Description and Operation
Cylinder Head Assembly – Overhaul
Timing Gears, Camshaft and Oil Pump –
Overhaul
Balancer, Connecting Rod and Piston,
Bearings, Flywheel and Crankshaft –
Overhaul
Block Assembly – Overhaul

Chapter 2 – Cooling System
Description and Operation
Overhaul

Chapter 3 – Turbocharger
Description and Operation
Overhaul

Chapter 4 – Trouble Shooting . Specification
And Special Tools
Troubleshooting
Specifications
Special Tools

Part 2 – Fuel System

Chapter 1 – Fuel Tank, Lift Pump, Filter and Fuel Lines
Fueltank, Lift Pump, Filter and Fuel
Lines – Description and Operation
Fuel Tank, Lift Pump, Filter and Fuel Lines-Overhaul

Chapter 2 – Air Cleaner
Air Cleaner – Description And
Operation
Air Cleaner – Overhaul

Chapter 3 – Injectors
Injectors – Description and Operation
Injectors – Overhaul

Chapter 4 – Fuel Injection Pump
Fuel Injection Pump – Description
And Operation
Fuel Injection Pump – Overhaul

Chapter 5 – Troubleshooting. Specifications and Special Tools
Troubleshooting
Specifications
Special Tools

Part 3 – Electrical System
Chapter 1 – Wiring, Circuit Protection, Lights, Switches, Instruments and Miscellaneous Electrical Equipment
Wiring Harness and Circuit Protection
Lights and Switches
Instrument Panel, Instruments And Senders
Miscellaneous Electrical Equipment
Chapter 2 – Battery
Description
Specific Gravity
Periodic Maintenance
Removal and Installation
Charging the Battery
Battery Tests
Chapter 3 – Alternator Charging System
Introduction
Description and Operation
In-Vehicle Tests and Service Procedures
Alternator Overhaul and Bench Check
Chapter 4 – Starting System
Description
Starting Motor
Safety Starter Switch
Chapter 5 – Cab Electrical System, Heating And Air Conditioning Controls
Cab Electrical System, Heating and Air Conditioning Controls
Chapter 6 – Trouble Shooting . Specification
Trouble Shooting
Specifications
Part 4 – Transmission
Chapter 1 – Servicing the Transmission
General Information
Description and Operation
Preventive Maintenance
General Overhaul Information
Transmission Disassembly
Inspection and Repair
Transmission Assembly
Specifications
Part 5 – Engine – Transmission Removal
Chapter 1 – Engine Removal and Installation
General Information
Engine Removal
Engine Installation
Chapter 2 – Engine-Transmission Removal And Installation
General Information
Engine-Transmission Removal
Engine-Transmission Installation
Chapter 3 – Specifications and Special Tools
Specifications
Special Tools
Part 6 – Axles, Brakes, Drive Shafts, Wheels and Tires
Chapter 1 – Description and Operation
Axle Assemblies
Brakes
Drive Shafts
Wheels and Tires
Chapter 2 – Component Removal and Installation
Front Axle
Rear Axle
Power Brake Pump
Power Brake Control Valve
Brake Hoses and Tubes
Front Drive Shaft
Middle Drive Shaft
Rear Drive Shaft
Wheels Andtires
Chapter 3 – Component Overhaul A-62 Front and Rear Axles, A-64 Rear Axle
Axle Shaft Assembly Overhaul
Planet Gear Set Assembly Overhaul
Disc Brake and Actuating Cylinder
Assemblies Overhaul
Standard Differential Overhaul
“no Spin” Differential Overhaul
Drive Pinion Assembly Overhaul
Chapter 4 – Compone Nt Overhaul A-64 Front Axle, A-66 Front and Rear Axles
Axle Shaft Assembly Overhaul
Planet Gear Set Assembly Overhaul
Disc Brake Assembly Overhaul
Standard Differential Assembly Overhaul
“no Spin” Differential Assembly Overhaul
Drive Pinion Assembly Overhaul
Chapter 5 – Brake System Overhaul
Brake System Pump Overhaul
Brake Control Valve Overhaul
Brake Lines and Tubes Overhaul
Chapter 6 – Drive Shaft. Rear Axle Trunnion and Wheels Andtires Overhaul
Drive Shaft Overhaul
Rear Axle Trunnion Overhaul
Wheels Andtires
Chapter 7 – Troubleshooting and Adjustments
Trouble Shooting
Adjustments
Chapter 8 – Specifications and Special Tools
Specifications
Special Tools
Part 7 – Steering
Chapter 1 -Description and Operation
General
Steering Motor and Column Assembly
Cylinders
Cylinder Relief Valve Assembly
Oil Flow
Chapter 2 – Steering Motor and Column Assembly- Removal, Installation and Overhaul
Steering Motor and Column Assembly
Removal and Installation
Steering Motor Overhaul
Chapter 3 –  Steering Cylinder-Removal, Installation and Overhaul
Steering Cylinder Removal and Installation
Steering Cylinder Overhaul
Chapter 4 – Cylinder Relief Valve Assembly- Removal,installation Andoverhaul
Cylinder Relief Valve Assembly—removal and Installation
Cylinder Relief Valve Assembly
Overhaul
Chapter 5 – Troubleshooting, Specifications And Special Tools
Troubleshooting
Specifications
Special Tools
Part 8 – Hydraulic Systems
Chapter 1 – Description and Operation
General
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
Chapter 2 – Component Removal
General
Reservoir
Hydraulic Pump
Loader Coktrol Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
Chapter 3 – Component Overhaul
General
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Hydraulic Hoses and Tubes
Chapter 4 – Component Installation
General
Reservoir
Hydraulic Pump
Loader Control Valve
Load Sensing Valve
Hydraulic Cylinders
Hydraulic Filter Assembly
Chapter 5 – Adjustments and Pressure Checks
Mechanical Adjustments
Pressure and Flow Checks
Chapter 6 – Trouble Shooting
General
Loader Trouble Shooting
Chapter 7 – Specifications, Torque Values and Special Tools
Specifications
Torque Values
Special Tools
Part 9 – Ford Wheel Loader Frames – Loader Linkage and Buckets
Chapter 1 – Description and Operations
General
Rear Frame
Front Frame
Loader Linkage and Bucket
Chapter 2 – Component Removal
General
Separating the Loader Frames
Lower and Upper Articulation Bearing Removal
Loader Linkage and Bucket Removal
Chapter 3 – Component Overhaul
General
Loader Linkage Bushing Replacement
Frame Repair and Bucket Cutting Edge
Replacement
Chapter 4 – Component Assembly
General
Lower and Upper Articulation Bearing Installation
Assembly of The Loader Frames
Installation of The Loader Linkage And Bucket
Part 10 – Operator S Platform and Sheet Metal
Chapter 1 – Operator S Platform And Sheet Metal
Operator’s Platform
Introduction
Operator’s Platform Removal and Installation
Chapter 2 – Sheet Metal
Introduction
Operator’s Platform Removal and Installation
Chapter 2 – Sheet Metal
Introduction
Hood, Side Panels and Noise Insulating Panel Removal and Installation
Radiator Shell Removal and Installation
Part 11 – Air Conditioning and Heating
Chapter 1 – Air Conditioning
Introduction
Clutch Assembly Removal and Installation
Compressor Stem Service Valve Removal And Installation
Compressor Removal, Overhaul and Installation
Condenser Core and Dehydrator- Receiver Assembly Removal and Installation
Air Conditioning-Heater Box Assembly, Evaporator Core and Expansion Valve, Thermostatic Switch, Fresh Air Damper Door Solenoid, and Fan Motor Removal and Installation
Chapter 2 – Heating
Introduction
Operation of The Heating System And Heating System Components
Service and Maintenance Procedures
Servicing the Heating System
Chapter 3 – Specifications and Special Tools
Trouble Shooting (heating)
Air Conditioning Specifications
Air Conditioning Special Tools

Additional information

Weight 3 lbs
Dimensions 15 × 14 × 4 in