1984-1999 Harley-Davidson FXS FLS Softail Evolution Clymer Motorcycle Repair Manual

Description

This 1984-1999 Harley-Davidson FX FL Softail Repair Manual by Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1984-1999 Harley-Davidson Softail Big-Twin Evolution FXST, 1984-1999 Harley-Davidson Softail Big-Twin Evolution FXSTC, 1984-1999 Harley-Davidson Softail Big-Twin Evolution FXSTS, 1984-1999 Harley-Davidson Softail Big-Twin Evolution FLST, 1984-1999 Harley-Davidson Softail Big-Twin Evolution FLSTC and 1984-1999 Harley-Davidson Softail Big-Twin Evolution FLSTF motorcycles.

1984 1985 1986 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams and 552 illustrated pages.

The following information is included in this 1984-1999 Harley-Davidson FX FL Softail workshop manual:

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Notes, cautions and warnings, Safety first, Service hints, Serial numbers, Parts replacement, Torque specifications, Fasteners, Lubricants, RTV gasket sealant, Threadlock, Gasket remover, Expendable supplies, Basic hand tools, Test equipment, Precision measuring tools, Cleaning solvent, Other special tools, Mechanic’s tips, Ball bearing replacement, Oil seals

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Troubleshooting instruments, Testing electrical components, Emergency troubleshooting, Engine performance, Starting system, Charging system, Ignition system, Fuel system, Engine noises, Engine lubrication, Clutch, Transmission, Electrical problems, Excessive vibration, Front suspension and steering, Brake problems

CHAPTER THREE, PERIODIC LUBRICATION, MAINTENANCE AND TUNE-UP
Routine safety checks, Maintenance intervals, Cleaning your Harley, Tires and wheels, Periodic lubrication, Periodic maintenance, Tune-up, Breakerless ignition service, Carburetor adjustments, Storage

CHAPTER FOUR, ENGINE
Service precautions, Special tools, Servicing engine in frame, Engine removal, Rocker arm cover/cylinder head, Valves and valve components, Cylinder, Pistons and piston rings, Pushrods, Tappets and tappet guides, Oil pump, Oil filter mount (1992-on), Gearcase cover and timing gears, Crankcase and crankshaft, Engine break-in

CHAPTER FIVE, CLUTCH, PRIMARY DRIVE AND STARTER DRIVE
Dry clutch (early 1984 FXST), Wet clutch (late 1984-1989), Wet clutch (1990-on), Primary chain, Compensating sprocket, Primary chain case, Electric starter drive (1984-1988), Starter jackshaft (1989-on)

CHAPTER SIX, 4-SPEED TRANSMISSION
Transmission, Shifter cover, Shift forks, Kickstarter and starter clutch, Side cover (electric start), Shifter adjustment

CHAPTER SEVEN, 5-SPEED TRANSMISSION
Production gears (1994 models), Shift cam assembly, Shift forks, Transmission, Transmission case, Transmission side cover (1987-on), Transmission adjustments

CHAPTER EIGHT, FUEL, EXHAUST AND EMISSION CONTROL SYSTEMS
Air cleaner, Carburetor (1984-1989), Carburetor (1990-on), Carburetor rejetting, Throttle and idle cable replacement, Choke/enrichener cable replacement, Fuel tanks, Fuel shutoff valve, Exhaust system, Emission control (1985-1991 California models), Evaporative emission control system (1992-on California models)

CHAPTER NINE, ELECTRICAL SYSTEM
Battery, Charging system, Ignition system, Ignition coil, Starter, Starter solenoid (1984-1988), Starter solenoid (1989-1990), Starter solenoid (1991-on), Starter relay, Switches, Horn, Turn signal module (1991-on), Circuit breakers

CHAPTER TEN, WHEELS, HUBS AND TIRES
Front wheel, Front hub, Rear wheel, Rear hub, Driven sprocket assembly, Drive chain, Drive belt, Laced wheels, Cast or disc wheels, Wheel balance, Tires, Tire repairs (tube-type tires), Tire repairs (tubeless type)

CHAPTER ELEVEN, FRONT SUSPENSION AND STEERING (MODELS WITH TELESCOPIC FRONT FORKS)
Handlebar, Steering head and stem, Steering head bearing race, Steering adjustment, Front fork

CHAPTER TWELVE, SPRINGER FRONT FORK
Steering adjustment

CHAPTER THIRTEEN, REAR SUSPENSION
Rear shock absorbers, Rear swing arm

CHAPTER FOURTEEN, BRAKES
Front brake pads, Front brake caliper, Front master cylinder, Rear disc brake, Rear brake pad replacement, Rear brake caliper (1984-early 1987 models), Rear brake caliper (late 1987-on), Rear master cylinder and reservoir (1984-early 1987 FXST), Rear master cylinder (early 1987 FLST), Rear master cylinder (late 1987-on FXST), Rear master cylinder (late 1987-on FLST), Brake hose and line replacement, Brake disc (front and rear), Bleeding the system

CHAPTER FIFTEEN, FRAME, BODY AND FRAME REPAINTING
Jiffy stand (sidestand), Footpegs, Front fender (1993-on FXSTS), Front fender (all other models), Rear fender, Saddlebags (1993-on), Frame

SUPPLEMENT
Ignition system, Routine safety checks, Periodic maintenance, Breakerless ignition service (1995-1999), Engine removal (1996-1999), Wet clutch (1998-1999), Clutch shell, compensating sprocket and primary drive chain (1998-1999), Evaporative emission control systems (1996-1999), Battery (1998-1999), Ignition system (1995-1999), Lighting system (1995-1999), Switches (1997-1999), Turn signal module (1997-1999), Front wheel (1996-1999), Front hub (1996-1999 Springer models), Rear hub (1997-1999), Springer front forks (1997-1999), Front brake caliper (1997-1999 FLSTS), Front master cylinder (1997-1999), Front fender (1995-1999 FLSTS)

INDEX

WIRING DIAGRAMS