Honda Fourtrax TRX90 ATV 1993-2000 Repair Manual Clymer

Description

This Honda Fourtrax TRX90 ATV 1993-2000 Repair Manual Clymer provides detailed service information, step-by-step repair instruction and maintenance specifications for 1993-2000 Fourtrax 90 ATVs.

1993 1994 1995 1996 1997 1998 1999 2000

Includes everything you need to know to perform tune-up and routine maintenance on the engine, clutch and transmission, fuel and exhaust, ignition system, steering and suspension, wheels, brakes and tires, electrical system, frame and body. Features complete wiring diagrams.

QUICK REFERENCE DATA

CHAPTER ONE, GENERAL INFORMATION
Manual organization, Performing the procedures, Notes, cautions and warnings, Shop safety, Serial numbers, Parts replacement, Service tips, Lubricants, Sealants and cleaners, Torque specifications, Fasteners, Basic hand tools, Precision measuring tools, Special tools, Mechanic’s techniques, Riding safety

CHAPTER TWO, TROUBLESHOOTING
Operating requirements, Starting the engine, Engine spark test, Engine performance, Engine noise, Engine leakdown test, Handling, Electrical testing

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP
Service precautions and practices, Pre-ride checklist, Service intervals, Tires and wheels, Fuel and lubricants, Periodic lubrication, Periodic maintenance, Engine tune-up, Storage

CHAPTER FOUR, ENGINE TOP END
Cleanliness, Cylinder head, Camshaft and rocker arm assemblies, Valves and valve components, Cylinder, Piston and piston rings

CHAPTER FIVE, ENGINE LOWER END
Cleanliness, Servicing engine in frame, Servicing engine out of frame, Recoil starter, Drive sprocket, Oil pump, Crankcase, Crankshaft, Engine break-in

CHAPTER SIX, CLUTCH AND GEARSHIFT LINKAGE
Right crankcase cover, Clutches, Gearshift linkage

CHAPTER SEVEN, TRANSMISSION AND INTERNAL SHIFT MECHANISM
Service notes, Mainshaft, Countershaft, Transmission inspection, Shift drum

CHAPTER EIGHT, FUEL AND EXHAUST SYSTEMS
Service precautions and practices, Air cleaner, Carburetor and intake manifold, Carburetor adjustments, Throttle control and cable, Fuel tank, Exhaust pipe and muffler

CHAPTER NINE, ELECTRICAL SYSTEMS
Basic system operation, Alternator, Alternator and switch testing, Ignition coil and leads, Ignition timing, Ignition switch, Engine stop switch

CHAPTER TEN, FRONT SUSPENSION AND STEERING
Front wheel
Steering knuckle
Control arm
Kingpin bushings
Shock absorbers
Tie rods
Steering shaft
Handlebar
Tires and wheels

CHAPTER ELEVEN, REAR SUSPENSION
Rear wheel, Shock absorber, Driven sprocket, Rear axle, Rear axle bearing holder, Swing arm, Drive chain, Tire changing and repair

CHAPTER TWELVE, BRAKES
Front brakes, Rear brakes, Brake inspection, Seals and bearings, Rear brake pedal, Brake pedal cable, Parking brake cable, Front brake cables

CHAPTER THIRTEEN, BODY
Seat, Rear fender assembly, Front fender assembly, Handlebar cover

INDEX

WIRING DIAGRAM