Honda GL1800 Gold Wing 2001-2010 Clymer Motorcycle Repair Manual

Description

This Honda GL1800 Gold Wing 2001-2010 Clymer Repair Manual provides detailed service information, step-by-step repair instruction and maintenance specifications for 2001-2010 Honda GL1800 GoldWing motorcycles.

2001 2002 2003 2004 2005 2006 2007 2008 2009 2010

CHAPTER TWO, TROUBLESHOOTING

Operating requirements, Starting the engine, Engine will not start, Engine performance, Fuel system, Engine, Engine lubrication, Cylinder leakdown test, Clutch, Gearshift linkage, Transmission, Electrical testing, Final drive, , Front suspension and steering, Brake System, Cruise control

CHAPTER THREE, LUBRICATION, MAINTENANCE AND TUNE-UP

Fuel, Tune-up, Cylinder identification and firing order, Air filter, Engine compression test, Spark plugs, Ignition timing, Valve clearance, Engine idle speed inspection, Fuel hose inspection, Throttle cable lubrication, Throttle cable operation and adjustment, Reverse operation, Clutch, Engine oil and filter, Cooling system, Crankcase breather inspection, Emission control systems, Final drive oil, Tires and wheels, Brakes, Lights and horn inspection, Sidestand switch and ignition cut-off system, Steering head bearing inspection, Front suspension inspection, Rear suspension inspection, Fasteners, Unscheduled maintenance, Specifications

CHAPTER FOUR, ENGINE TOP END

Cylinder head covers, Camshafts, Cam chains and timing sprocket, Cam chain tensioner, Cylinder head, Valves and valve components, Specifications

CHAPTER FIVE, ENGINE LOWER END

Engine service, Engine, Rear crankcase cover, Primary gears, output shaft, Output shaft, Reverse shift arm, Reverse shifter and shift drum lock arm, Crankcase, Pistons and connecting rods, Crankshaft, Oil strainer and oil pressure relief valve, Oil pump, Break-in procedure, Specifications

CHAPTER SIX, CLUTCH

Brake fluid, Preventing brake fluid damage, Clutch fluid draining, Clutch system bleeding, Clutch master cylinder, Clutch slave cylinder, Clutch cover, Clutch, Specifications

CHAPTER SEVEN, SHIFT MECHANISM AND TRANSMISSION

External shift linkage, Transmission assembly, Mainshaft, Gearshift spindle assembly, Shift forks and shift drum, Countershaft, Transmission shifting check, Specifications

CHAPTER EIGHT, FUEL INJECTION AND EMISSION CONTROL SYSTEMS

Fuel injection system precautions, Fuel and vacuum hose identification, Depressurizing the fuel system, Fuel pressure test, Fuel flow test, Fuel tank, Air filter housing, Fuel injectors, Fuel pressure regulator, Throttle body, Fuel pump, Fuel pump relay, , Baro and MAP sensor, Idle air control (IAC) valve, Throttle position (TP) sensor, ECM test harness, MIL lamp circuit test, Cam pulse generator, Knock sensors, Oxygen (O2) sensors, Vehicle speed sensor (VSS), Engine control module (ECM), Intake air temperature (IAT) sensor, Engine idle speed adjustment, Emission control system labels, Secondary air supply system, Evaporative emission control system, Intake manifold, Malfunction indicator lamp (MIL), Specifications

CHAPTER NINE, ELECTRICAL SYSTEM

Electrical component replacement, Electrical connectors, Battery, Charging system, Alternator, Ignition system troubleshooting, Ignition coil, ignition pulse generator, Ignition pulse generator rotor, PGM-FI ignition relay, Bank angle sensor, Engine control module, Ignition timing, Starter, reverse system troubleshooting, Starter relay A, Starter relay B, Reverse switch, Reverse relay, Reverse shift relays, Reverse shift actuator, Reverse regulator, Reverse resistor assembly, Power control relays, Speed limiter relay, Starter, reverse motor service, Headlight, Headlight adjusters, Headlight adjusting switch, Headlight adjuster relay, Front turn signal light, Trunk brake, taillight, License plate light, Saddlebag combination light, Combination meter, Speedometer, Tachometer, Coolant temperature gauge, ECT sensor, Fuel gauge (low fuel indicator), Fuel level sensor, Oil pressure indicator and oil pressure switch, Neutral indicator, Turn signal relay, Turn signal cancel unit, Position light relay, Open air temperature sensor, Multi-display control switch, Left panel switch, Hazard switch, Hazard switch diode, Handlebar switches, Ignition switch, Cruise control switches, Clutch switch, Front brake light switch, Rear brake light switch, Gear position switch, Sidestand switch, Horns, Relay box, Fuses, Audio system, Audio unit, Audio switch, Antenna, Headset junction cable, Speakers, Specifications

CHAPTER TEN, COOLING SYSTEM

Temperature warning system, Cooling system inspection, Cooling system hoses, water pump mechanical seal inspection, Pressure test, Coolant reserve tank, Radiators, Cooling fans, Fan relay testing, Water pump, thermostat, Specifications

CHAPTER ELEVEN, WHEELS AND TIRES

Motorcycle lift, Front wheel, Rear wheel, Wheel runout and balance, Front hub, Tire safety, Tire changing, Tire repairs, Specifications

CHAPTER TWELVE, FRONT SUSPENSION AND STEERING

Handlebars, Front fork, Steering head and stem, Steering bearing preload, Steering head bearing races, Specifications

CHAPTER THIRTEEN, REAR SUSPENSION AND FINAL DRIVE

Shock absorber, Suspension level relays, Suspension linkage, Swing arm, Final drive housing, Specifications

CHAPTER FOURTEEN, BRAKES

Linked brake system (LBS), Brake fluid selection, Preventing brake fluid damage, Brake service, Brake pads, Brake calipers, Brake caliper overhaul, Front master cylinder, Rear master cylinder and rear brake pedal, Secondary master cylinder, Delay valve, Proportional control valve, Brake hose and brake pipe replacement, Brake disc, Brake bleeding service tips and tools, Brake fluid draining, Flushing the brake system, Bleeding the system, Specifications

CHAPTER FIFTEEN, ANTI-LOCK BRAKE SYSTEM

ABS service precautions, ABS troubleshooting, Wheel speed sensors, Pulser ring, ABS modulators, ABS electronic control unit (ECU), Specifications

CHAPTER SIXTEEN, CRUISE CONTROL SYSTEM

Cruise control system components, Cruise control troubleshooting, Cruise, reverse control unit, Cruise control relays, Cruise actuator, Cruise control switches

CHAPTER SEVENTEEN, BODY COMPONENTS AND EXHAUST SYSTEM

Color label, Engine side covers, Side covers, Seat, Passenger seat back, Front fender assembly, Front fender top cover, Front fender B, Front lower fairings, Meter panel, Mirrors and front turn signals, Windshield assembly, Inner fairings, Front fairing and fairing molding, Fairing pockets, Top shelter, Rear fender A, Trunk lower cover and molding strips, Trunk, Saddlebags, Rear fender B, Saddlebag, trunk stay, Remote transmitter, Remote transmitter and circuit troubleshooting, Trunk lock control unit, Trunk actuator test, Saddlebag open switch test, Open switch diode test, Exhaust system, Body repair, Specifications

INDEX

SUPPLEMENT 2006-2010 MODELS

CD supplement organization, Starting the engine, Fuel system, Air filter, Valve clearance, Throttle cable operation and adjustment, Engine oil and filter, Cylinder head covers, Camshafts, Cam chains and timing sprocket, Engine, Rear crankcase cover, Primary gears, output shaft, Crankcase, Clutch slave cylinder, Clutch, Radiators, Cooling fans, Fan control relay testing, Front wheel, Rear wheel, Tire changing (2009-2010 models), Tire pressure monitoring system (TPMS), Tire pressure monitoring system (TPMS) troubleshooting, Tire pressure monitoring system (TPMS) DTC troubleshooting, TPMS indicator and low tire pressure indicator circuit test, Handlebars, Front fork, Steering head and stem, Brake calipers, Secondary master cylinder, Proportional control valve, ABS troubleshooting, Wheel speed sensors, ABS modulators, ABS control module, Cruise, reverse control module, Cruise control relays, Cruise actuator, Cruise control switches, Seat, Front fender A and fender covers, Front fender B, Front lower fairings, Meter panel, Mirrors and front turn signals, Windshield assembly, Meter panel visor, Fairing molding and fairing pockets, Front fairing, Top shelter, Shelter inner cover, Rear fender A, Rear fender C (all except 1A), Trunk, Rear fender B, Saddlebag, trunk stay, Remote transmitter and circuit troubleshooting, Open switch diode test, Exhaust system, Airbag system, Specifications

WIRING DIAGRAMS

Starting and reverse systems, Ignition, charging and cooling systems, Fuel injection system, ABS system, Lighting system, Turn signal and horn systems, Combination meter, Cruise control system, Accessory and trunk lock control systems, Audio system, Suspension level control system, Fuse box and relay box, Airbag system, Heated hand grips and seat heater system, Navigation system