Hough H-65C Diesel Pay Loader Operators Manual

Description

This Hough H-65C Diesel Pay Loader Operators Manual provides the following information for your Hough H-65C Diesel Pay Loader.

SECTION 1 – INTRODUCTION
GENERAL ARRANGEMENT
SERIAL NUMBERS
SAFETY PRECAUTIONS
MACHINE TRANSPORT
MACHINE STORAGE
PREPARING STORED MACHINE FOR SERVICE EXPLANATION OF MACHINE SYSTEMS
SECTION 2 – INDICATORS AND CONTROLS
GAUGES
Engine Oil Pressure
Engine Temperature
Hourmeter
Air Pressure
Torque Converter Temp
Voltmeter
Fuel
ELECTRICAL SWITCH
STARTER SWITCH
CONTROL PEDALS
Brake Treadles
Accelerator Pedal
Air Horn Button
CONTROL LEVERS
Transmission Control
Speed Range
Direction
Hand Throttle
Hand Brake
OPERATOR’S SEAT CONTROLS
SAFETY BAR AND PINS
BOOM K3CKOUT CONTROL
SECTION 3 – BEFORE OPERATING THE MACHINE
TRACTOR CHECK POINTS
WHEELS AND TIRES
ELECTRICAL CABLES AND CONNECTIONS
FASTENERS
WINDOWS
SECTION 4 – OPERATING THE MACHINE
STARTING
OPERATION CHECK
WORKING THE PAY LOADER
TIRE DESIGNS AND THEIR USES
BUCKET LOADING
BULK MATERIAL LOADING SEQUENCE
SECTION 4 – OPERATING THE MACHINE (CONT)
TRANSPORTING LOADS
DUMPING INTO TRUCK OR HOPPER
DIGGING, EXCAVATING
BACKDRAGGING, LEVELLING
ENGINE SHUTDOWN
STORAGE
OPERATION AIDS
Rock Loading
Clearing Large Trees
Hopper or Train Car Loading
Dumping Into Truck Body
Moving Railroad Cars
Excavating
SECTION 5 – SCHEDULED MAINTENANCE
MAINTENANCE
10 HOUR MAINTENANCE OPERATIONS
Check Engine Oil Level
Service Air Cleaner
Fill Fuel Tank
Drain Sediment From Fuel Filters
Check For Fuel Leaks
Check Cooling System Fluid Level
Check Transmission Fluid Level
Check Oil Level In Transfer Drive
Check Tire Pressure and Treads
Check Hydraulic Reservoir Oil Level
Check For Coolant, Fluid, Oil and Fuel Leaks
Check For Leaks at Turbo Charger
Check Operator’s Report
Drain Moisture From Air System
PERIODIC MAINTENANCE SCHEDULE
LUBRICATION DIAGRAM
LUBRICATION CHART
50 HOUR MAINTENANCE OPERATIONS
Visual Inspection to Prevent Downtime
General Chassis Lubrication
Check Batteries and Terminals
Check Mountings and Pin Locks
Check Wheels, Rims and Mounting Studs
100 HOUR MAINTENANCE OPERATIONS
Change Engine Oil
Check and Adjust Belt Tensions
Clean Engine Air Cleaner Element
Lubricate Drive Shafts
Check Oil Level In Differentials
Check Oil Level In Wheel Hubs
Clean Transfer Case Breather
Clean Transmission Breather
Check Fluid Level In Power Cluster
Initial Hydraulic System Filter Change
Initial Transmission System Filter Change
200 HOUR MAINTENANCE OPERATIONS
Check Lube Level In Steering Gear
Clean Crankcase Breather Element (Cummins)
Service Crankcase Breather (IH)
Check Engine Air Piping
Replace Engine Oil Filters
Replace Corrosion Resistor Filter
Lubricate Brake Treadles
Check Compressed Air System
Inspect and Tighten Electrical Cables and Connections
Check Glow Plug Operation (Cummins)
Check Stop Light Switch
Blow Dust From Starter and Alternator
500 HOUR MAINTENANCE OPERATIONS
Check Fan Hub and Drive Pulley
Change By Pass Filter Element (Cummins)
Change Fuel Filter Element
Clean Fuel Pump Screen
Clean In Line Strainer Screen
Bleed and Clean Fuel System
Change Transmission and Torque-Converter System
Filter Element
Lubricate Cranking Motor
Steam Clean Engine and Tractor
Lubricate Electric Fuel Pump
1000 HOUR MAINTENANCE OPERATIONS
Check Thermostats
Clean Fuel Injectors (Cummins)
Clean Cooling System
Replace Air Cleaner Element
Change Hydraulic System Fluid
Change Oil In Intermediate Drive Block
Change Transmission Fluid
Change Oil In Final Drive
Change Oil In Differentials
Check Parking Brake For Wear
ADDITIONAL MAINTENANCE
Transmission and Converter
Drive Shafts
Air System
Air Compressor
Brake Treadle Valves
Bleeding Hydraulic Brake System
Parking Brake
BraJce Shoe Adjustment
Brake System Flushing
Hydraulic System
Hydraulic Oil Inspection
Changing Hydraulic Oil
Safety Precautions, Hydraulic System
Hydraulic Pump
Demand Valve
Main Hydraulic Valve
Electrical System
Starting Circuit
Charging Circuit
Battery Booster Cables
Safety Precautions, Electrical System
Lubricate Neutral Safety Switch
Battery Hydrometer Check
Fuel and Oil Handling
Precautions, Fuel and Oil
Boom Kickout Control
Priming the Turbocharger (IH)
SECTION 6 – TROUBLESHOOTING
ENGINE TROUBLE SHOOTING
TORQUE CONVERTER & TRANSMISSION TROUBLE SHOOTING
DRIVE LINE TROUBLESHOOTING
BRAKE SYSTEM TROUBLE SHOOTING
HYDRAULIC SYSTEM TROUBLE SHOOTING
ELECTRICAL SYSTEM TROUBLE SHOOTING
FRAME & LINKAGE TROUBLE SHOOTING
SECTION 7 – SPECIFICATIONS AND CAPACITIES
SYSTEM CAPACITIES
DEFINITION OF REFILL CAPACITY
DIMENSION DIAGRAM
SPECIFICATIONS
Engine
Radiator
Torque Converter
Transmission
Final Drives
Standard Wheels and Tires
Air and Brake System
Hydraulic System
Steering Circuit
Loader Circuit
Loader Performance
Maintenance Materials
SECTION 8 – ACCESSORIES
OPERATOR’S SEAT
LOW LEVEL LIGHTS
SEAT BELTS
COLD WEATHER STARTING AID
AUTOMATIC BUCKET POSITIONING DEVICE
TIRE INFLATION KIT
HEATER AND DEFROSTER
SPEEDOMETER
TURN SIGNAL AND HAZARD SWITCH
TACHOMETER
TRANSMISSION CLUTCH PRESSURE GAUGE
HYDRAULIC PRESSURE GAUGE
ALCOHOL EVAPORATOR
MULTI-PURPOSE BUCKET